首页|航空复合材料结构分层损伤机器人自动钻铆修复技术与装备

航空复合材料结构分层损伤机器人自动钻铆修复技术与装备

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在复合材料广泛应用于高性能飞机结构制造的新形势下,随着我国新一代战机服役范围和服役时长的不断提高,提升机体复合材料部件可靠性和服役寿命的需求日益迫切.本文以自动钻铆技术在军用航空维修保养领域的独特应用为背景,研究了分层损伤构件钻削特性,构建并开发了钻削力曲线预测模型和损伤界面识别算法,实现了损伤构件变参数制孔加工,并对损伤修复前后分层试件的静/动态性能进行了细致表征,阐明钻铆修复工艺的补强原理和损伤修理容限,同时研发了针对复杂分层损伤工况的复合材料壁板的钻铆工艺和高精度机器人原位钻铆修复装备,形成了一整套复合材料壁板结构分层损伤钻铆修复技术体系和智能装备.
Robot Automatic Drilling and Riveting Repair Technology and Equipment for Aviation Delaminated Composite Structure
In the new situation,composites are widely used in the manufacture of high-performance aircraft structures,with the continuous improvement of the service range and service time of China's new generation fighter aircraft,it is increasingly urgent to improve the reliability and service life of the body composite components.With the background of the unique application of automatic drilling and riveting technology in the field of military aviation maintenance,this paper studied the drilling characteristics of the layered damaged component,built and developed the drilling force curve prediction model and the damage interface recognition algorithm,realized the variable parameter drilling of the damaged component,and detailed characterization of the static/dynamic performance of the layered specimen before and after the damage repair.The reinforcement principle and damage repair tolerance of the drilling and riveting repair process are expounded.At the same time,the drilling and riveting process and high-precision robot in-situ drilling and riveting repair equipment for complex layered damage conditions of composite panels are developed,and a complete technical system and intelligent equipment for lamination damage drilling and riveting repair of composite panels are formed.

CompositesDelaminationIndustrial robotAutomatic drilling and rivetingIntegrated control

胡俊山、弥世青、张胜平、康瑞浩、田威

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南京航空航天大学,南京 210016

复合材料 分层损伤 工业机器人 自动钻铆技术 集成控制

2024

航空制造技术
北京航空制造工程研究所

航空制造技术

CSTPCD北大核心
影响因子:0.403
ISSN:1671-833X
年,卷(期):2024.67(20)