首页|热塑性复合材料二次成型研究进展及工艺难点

热塑性复合材料二次成型研究进展及工艺难点

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近年来,热塑性复合材料因其优异的力学性能、耐环境性及可回收的利用潜力,逐步应用于航空航天、海洋装备及交通运输等领域.热塑性复合材料可采用多种成型工艺方法实现其结构部件制备.其中二次成型是一种可以将预制件与注塑过程结合起来的复合材料成型工艺,是热塑性复合材料独有的成型工艺方式,并因其结构及材料设计的多样性、工艺灵活性等特点,逐步受到研究人员的广泛关注.本文将基于二次成型全工艺过程,介绍其研究进展,工艺过程包括材料体系、预制件的制造及预处理、注塑、结构后处理,以及该工艺所涉及的数值模拟手段和联用方式,并分析了目前所面临的工艺难点及未来发展方向.
Research Progress and Technical Difficulties in Over-Molding of Thermoplastic Composites
In recent years,thermoplastic composites have been gradually used in aerospace,marine equipment,transportation,and other fields because of their excellent mechanical properties,environmental resistance,and recyclable potential.They can be prepared by various forming processes.Among them,overmolding,which is a unique molding process for thermoplastic composites can combine the prefabricated parts with the injection molding process.Due to the diversity of its structure and material design,process flexibility,it has gradually attracted wide attention from researchers.Based on the whole process of overmolding,this paper will introduce its research progress,including material system,manufacturing and pre-treatment of prefabricated parts,injection molding,post-treatment of structures,as well as the numerical simulation means and combined application methods involved in this process,and analyze the current process difficulties and future development direction.

Thermoplastic compositeOver-moldingLightweightProcess optimizationNumerical simulation

毕冉、姚佳楠、郝杰、欧秋仁、胡楠、刘刚

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东华大学材料科学与工程学院纤维材料改性国家重点实验室,上海 201620

航天特种材料及工艺技术研究所,北京 100074

北京化工大学先进技术与装备研究院,北京 100029

热塑性复合材料 二次成型 轻量化 工艺优化 数值模拟

2024

航空制造技术
北京航空制造工程研究所

航空制造技术

CSTPCD北大核心
影响因子:0.403
ISSN:1671-833X
年,卷(期):2024.67(20)