航空制造技术2024,Vol.67Issue(21) :114-121.DOI:10.16080/j.issn1671-833x.2024.21.114

加工参数对CFRP/Al夹层结构制孔分层损伤的影响和控制策略研究

Research on Influence of Processing Parameters on Delamination Damage and Control Strategies of CFRP/Al Interlayer Structure During Drilling

郑伟 王大维 邵福杰 杨振 杨五兵 王振权
航空制造技术2024,Vol.67Issue(21) :114-121.DOI:10.16080/j.issn1671-833x.2024.21.114

加工参数对CFRP/Al夹层结构制孔分层损伤的影响和控制策略研究

Research on Influence of Processing Parameters on Delamination Damage and Control Strategies of CFRP/Al Interlayer Structure During Drilling

郑伟 1王大维 1邵福杰 1杨振 1杨五兵 1王振权1
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作者信息

  • 1. 中航沈飞民用飞机有限责任公司,沈阳 110000
  • 折叠

摘要

为探究CFRP/Al夹层结构在制孔过程中加工参数对分层损伤的影响规律和控制策略,首先,设计试验夹具,搭建试验平台,分别采用不同类型和材质的钻头对CFRP/Al夹层结构进行制孔试验研究,从中选取优质钻头种类.其次,通过对优质钻头在不同工艺参数下的钻削制孔试验研究获得最佳加工参数.最后,通过对钻削过程中的轴向力、扭矩随工艺参数的变化规律,分析CFRP/Al夹层结构制孔控制策略.研究结果表明,硬质合金双刃台阶钻为最优质钻头,转速大于 4500 r/min、进给时间 10 s为最优加工参数,最大钻削轴向力和扭矩随进给时间、转速的增大而减小,可通过提高转速和进给时间的方式提高CFRP/Al夹层结构制孔质量.

Abstract

In order to explore the influence of processing parameters on delamination damage and control strategies in the drilling process of CFRP/Al interlayer structures,firstly,a test fixture is designed and a test platform is built.Different types and materials of drill bits are used to conduct drilling experiments on CFRP/Al interlayer structures,and high-quality drill bits are selected from them.Secondly,the optimal machining parameters were obtained through drilling and hole making experiments on high-quality drill bits under different process parameters.Finally,the variation of axial force and torque during the drilling process with process parameters was analyzed,and the hole making control strategy of CFRP/Al interlayer structure was analyzed.The research results show that the hard alloy double-edged step drill bit is the highest quality drill bit,with a speed greater than 4500 r/min and a feed time of 10 s as the optimal machining parameters,the maximum drilling axial force and torque decrease with the increase of feed time and speed,and the drilling quality of CFRP/Al interlayer structure can be improved by increasing the speed and feed time.

关键词

CFRP/Al/钻削制孔/双刃台阶钻/工艺参数/分层损伤

Key words

CFRP/Al/Drilling holes/Double-edged step drill/Process parameters/Delamination damage

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出版年

2024
航空制造技术
北京航空制造工程研究所

航空制造技术

CSTPCD北大核心
影响因子:0.403
ISSN:1671-833X
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