首页|碳纤维复合材料/钛合金叠层结构振动制孔技术研究进展

碳纤维复合材料/钛合金叠层结构振动制孔技术研究进展

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碳纤维增强树脂基复合材料(CFRP)和钛合金(Ti6Al4V)以其卓越的高比强度、高比刚度、优异的耐腐蚀性和抗热冲击能力在航空领域广受青睐。然而在复/钛叠层结构制孔过程中,两种材料的显著力学性能差异常导致加工质量不佳和刀具磨损加剧。本文综述了国内外学者在切削参数、先进刀具设计和切削环境方面现阶段的研究进展;总结近年来振动制孔作为先进加工模式在复/钛叠层结构制孔中取得了卓有成效的工艺效果,详细分析了复/钛叠层结构超声、低频振动制孔中切削力、切削热、制孔质量和刀具磨损等关键技术问题;概述了新型精强一体波动超声制孔技术;最后展望了振动制孔技术对叠层结构制孔技术的进一步推动。
Research Progress on Vibration Hole Making Technology of Carbon Fiber Composite/Titanium Alloy Laminated Structure
Carbon fiber reinforced resin matrix composites(CFRP)and titanium alloys(Ti6Al4V)are widely favored in the aviation field for their excellent high specific strength,high specific stiffness,excellent corrosion resistance and thermal shock resistance.However,the significant mechanical properties differences between the two materials often lead to poor machining quality and increase tool wear during the process of making holes in composite/titanium composites.This paper summarizes the research progress of cutting parameters,advanced tool design and cutting environment at home and abroad.In view of the fact that vibration perforation as an advanced machining mode has achieved remarkable technological results in complex/titanium laminated structure perforation in recent years,the key technical problems such as cutting force,cutting heat,hole quality and tool wear in complex/titanium laminated structure ultrasonic and low frequency vibration perforation are analyzed in detail.The new fine and strong integrated wave ultrasonic hole making technology is summarized,and the development direction of future research is prospected.The results of this study will provide an important technical reference for high quality and efficient pore preparation of composite/titanium laminated structures.

CFRP/Ti laminationUltrasonic vibrationLow frequency vibrationCutting forceCutting temperatureHole making qualityTool wear

耿大喜、孟繁星、孙哲飞、任绍磊、王子睿、张德远

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北京航空航天大学,北京 100191

复合材料/钛合金叠层 超声振动 低频振动 切削力 切削温度 制孔质量 刀具磨损

2024

航空制造技术
北京航空制造工程研究所

航空制造技术

CSTPCD北大核心
影响因子:0.403
ISSN:1671-833X
年,卷(期):2024.67(23)