首页|微量元素Zr在K417/K417G铸造镍基高温合金中的分布状态与作用机理研究

微量元素Zr在K417/K417G铸造镍基高温合金中的分布状态与作用机理研究

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随着现代航空发动机朝着高推重比、高可靠性、长寿命的方向发展,对发动机关键热端部件高温合金材料的承温能力及综合服役性能提出了更高的要求。在铸造高温合金的制备过程中,母合金中的微量合金元素在优化微观组织结构和力学性能方面起着至关重要的作用。本文以铸造高温合金中应用广泛的K417 和K417G高温合金为研究对象,分析了典型微量元素Zr的作用机理及其分布状态的表征与研究方法,主要包括微量元素Zr对铸造高温合金凝固特性、微观组织及高温持久性能的影响规律。研究表明,Zr元素的加入可以有效降低合金的液、固相线温度,并促进共晶组织的形成,同时适量添加质量分数0。07%~0。09%的Zr有助于提升K417G高温合金的持久寿命;飞行时间二次离子质谱和透射电镜分析结果显示,Zr元素以Ni11Zr9 金属间化合物的形式沿共晶组织与合金基体的界面处分布,而非之前普遍认为的Zr元素仅在晶界处富集。以上研究为铸造高温合金母合金中微量元素含量的控制提供了理论依据和数据支撑。
Investigations on Segregations and Functioning Mechanisms of Minor Element Zr in K417/K417G Cast Nickel-Based Superalloys
As modern aircraft engines advance towards higher thrust-to-weight ratios,increased reliability,and longer lifespans,greater demands are placed on the temperature-bearing capacity and comprehensive service performance of superalloys in hot-end components of engines.In the preparation process of cast superalloys,minor alloying elements in the master alloy play a crucial role in optimizing the microstructure and mechanical properties.This paper focuses on the extensively used K417 and K417G casting superalloys,analyzing the function mechanisms of typical minor element Zr and characterization methods of its distribution features.The analysis mainly includes the influence of minor element Zr on the solidification characteristics,microstructure,and stress-rupture life of casting superalloys.Research shows that the addition of Zr element can effectively reduce the liquidus and solidus temperatures of the alloy and promote the formation of eutectic structure.At the same time,the addition of an appropriate amount(mass fraction of 0.07%-0.09%)of Zr can help improve the stress-rupture life of K417G superalloys;In addition,the time-of-flight secondary-ion-mass-spectrometry and transmission electron microscopy analysis results show that the Zr element is distributed along the interface between the eutectics and alloy matrix in the form of Ni11Zr9 intermetallic compounds,instead of being only enriched at the grain boundaries as previously believed.The above research provides theoretical basis and data support for the control of minor alloying element content in cast superalloys.

Nickel-based superalloysMinor element ZrSecondary-ion mass-spectrometrySolidification characteristicsHigh-temperature stress-rupture property

周阳、李文韬、王博、史志武、李淑苹、梁加淼、周菲、王俊、孙宝德

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上海交通大学材料科学与工程学院,上海 200240

上海市先进高温材料及其精密成形重点实验室,上海 200240

江苏隆达超合金航材有限公司,无锡 214105

中国航发商用航空发动机有限责任公司,上海 200241

江苏中超航宇精铸科技有限公司,无锡 214251

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镍基高温合金 微量元素Zr 二次离子质谱 凝固特性 高温持久性能

2024

航空制造技术
北京航空制造工程研究所

航空制造技术

CSTPCD北大核心
影响因子:0.403
ISSN:1671-833X
年,卷(期):2024.67(23)