中国航空学报(英文版)2024,Vol.37Issue(5) :570-585.DOI:10.1016/j.cja.2023.08.022

Hemispherical resonator with low subsurface damage machined by small ball-end fine diamond grinding wheel:A novel grinding technique

Biao QIN Henan LIU Jian CHENG Jinchuan TIAN Jiangang SUN Zihan ZHOU Chuanzhen MA Mingjun CHEN
中国航空学报(英文版)2024,Vol.37Issue(5) :570-585.DOI:10.1016/j.cja.2023.08.022

Hemispherical resonator with low subsurface damage machined by small ball-end fine diamond grinding wheel:A novel grinding technique

Biao QIN 1Henan LIU 1Jian CHENG 1Jinchuan TIAN 1Jiangang SUN 1Zihan ZHOU 1Chuanzhen MA 1Mingjun CHEN2
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作者信息

  • 1. State Key Laboratory of Robotics and System,Harbin Institute of Technology,Harbin 150001,China
  • 2. State Key Laboratory of Robotics and System,Harbin Institute of Technology,Harbin 150001,China;Center for Precision Engineering,Harbin Institute of Technology,Harbin 150001,China
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Abstract

As for the ultra-precision grinding of the hemispherical fused silica resonator,due to the hard and brittle nature of fused silica,subsurface damage(SSD)is easily generated,which enor-mously influences the performance of such components.Hence,ultra-precision grinding experi-ments are carried out to investigate the surface/subsurface quality of the hemispherical resonator machined by the small ball-end fine diamond grinding wheel.The influence of grinding parameters on the surface roughness(SR)and SSD depth of fused silica samples is then analyzed.The exper-imental results indicate that the SR and SSD depth decreased with the increase of grinding speed and the decrease of feed rate and grinding depth.In addition,based on the material strain rate and the maximum undeformed chip thickness,the effect of grinding parameters on the subsurface damage mechanism of fused silica samples is analyzed.Furthermore,a multi-step ultra-precision grinding technique of the hemispherical resonator is proposed based on the interaction influence between grinding depth and feed rate.Finally,the hemispherical resonator is processed by the pro-posed grinding technique,and the SR is improved from 454.328 nm to 110.449 nm while the SSD depth is reduced by 94%from 40 μm to 2.379 μm.The multi-step grinding technique proposed in this paper can guide the fabrication of the hemispherical resonator.

Key words

Fused silica/Ultra-precision grinding/Hemispherical resonator/Subsurface damage/Grinding technique

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基金项目

National Key Research and Development Program of China(2022YFB3403600)

National Natural Science Foundation of China(52293403)

Self-Planned Task of State Key Laboratory of Robotics and System(HIT)(SKLRS202204C)

出版年

2024
中国航空学报(英文版)
中国航空学会

中国航空学报(英文版)

CSTPCDEI
影响因子:0.847
ISSN:1000-9361
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