中国航空学报(英文版)2024,Vol.37Issue(6) :464-484.DOI:10.1016/j.cja.2023.10.009

Early chatter identification based on optimized VMD with multi-band information fusion and compression method in robotic milling process

Sichen CHEN Zhiqiang LIANG Yuchao DU Zirui GAO Haoran ZHENG Zhibing LIU Tianyang QIU Xibin WANG
中国航空学报(英文版)2024,Vol.37Issue(6) :464-484.DOI:10.1016/j.cja.2023.10.009

Early chatter identification based on optimized VMD with multi-band information fusion and compression method in robotic milling process

Sichen CHEN 1Zhiqiang LIANG 2Yuchao DU 1Zirui GAO 1Haoran ZHENG 1Zhibing LIU 1Tianyang QIU 1Xibin WANG1
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作者信息

  • 1. School of Mechanical Engineering,Beijing Institute of Technology,Beijing 100081,China
  • 2. School of Mechanical Engineering,Beijing Institute of Technology,Beijing 100081,China;Beijing Institute of Technology Chongqing Innovation Center,Chongqing 401120,China
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Abstract

Undesirable self-excited chatter has always been a typical issue restricting the improve-ment of robotic milling quality and efficiency.Sensitive chatter identification based on processing signals can prompt operators to adjust the machining process and prevent chatter damage.Com-pared with the traditional machine tool,the uncertain multiple chatter frequency bands and the band-moving of the chatter frequency in robotic milling process make it more challenging to extract chatter information.This paper proposes a novel method of chatter identification using optimized variational mode decomposition(OVMD)with multi-band information fusion and compression technology(MT).During the robotic milling process,the number of decomposed modes k and the penalty coefficient a are optimized based on the dominant component of frequency scope par-tition and fitness of the mode center frequency.Moreover,the mayfly optimization algorithm(MA)is employed to obtain the global optimal parameter selection.In order to conquer information col-lection about the uncertain multiple chatter frequency bands and the band-moving of the chatter frequency in robotic milling process,MT is presented to reduce computation and extract signal characteristics.Finally,the cross entropy of the image(CEI)is proposed as the final chatter indi-cator to identify the chatter occurrence.The robotic milling experiments are carried out to verify the proposed method,and the results show that it can distinguish the robotic milling condition by extracting the uncertain multiple chatter frequency bands and overcome the band-moving of the chatter frequency in robotic milling process.

Key words

Robotic milling/Chatter detection/Variational mode decompo-sition/Information fusion and compression/Chatter featur

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基金项目

Civil Aircraft Project(MJZ4-1N22)

National Natural Science Foundation of China(51975053)

Inversion and Application Project of Outcome(D44F9A65)

Inversion and Application Project of Outcome(2B0188E1)

Key R&D Program of Inner Mongolia(2022YFHH0121)

Basic Research Fund of Beijing Institute of Technology(2021CX01023)

出版年

2024
中国航空学报(英文版)
中国航空学会

中国航空学报(英文版)

CSTPCDEI
影响因子:0.847
ISSN:1000-9361
参考文献量2
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