首页|A methodology for laser tool setters calibration and its precise mathematical model

A methodology for laser tool setters calibration and its precise mathematical model

扫码查看
On-machine tool setting is a pivotal approach in achieving intelligent manufacturing,and laser tool setters have become a crucial component of smart machine tools.Laser tool setters play a crucial role in precisely measuring the dimensions of cutting tools during the part machining process,focusing on tool length and diameter.As a measuring instrument,the positions of the laser axis of the laser tool setter need to be accurately calibrated before use.However,in actual calibra-tion scenarios,traditional calibration methods face challenges due to installation errors in the tool setter and geometric errors in the measuring rod.To address this issue,this study proposes a novel calibration method.Initially,the calibration mechanism of the laser beam axis is established.Based on the accurate mathematical model of the laser beam and the measuring rod,and using the poly-gon clipping algorithm,the mathematical mechanism of the laser tool setter's work is established.Then,a novel method is introduced to calculate the compensation distance between the laser beam reference point and the rod bottom center point at each moment during calibration.Furthermore,by utilizing the kinematic chain of the tool setter calibration system,a new calibration method is developed to accurately calibrate the position of the laser beam axis in the machine tool coordinate system.Finally,the accuracy of the calibration method is verified through simulation experiments and calibration tests.This method improves the calibration accuracy of the tool setter,and the mathematical model of the laser tool setter can be extended to the measurement of tools,thereby improving the precision of tool measurements.This research significantly improves the efficient pro-duction performance of smart machine tools.

On-machine tool settingSmart machine toolsMathematical modelCalibration methodLaser tool setter

Tao FANG、Zixi FANG、Ze Zhong CHEN、Zhiyong CHANG

展开 >

School of Mechanical Engineering,Northwestern Polytechnical University,Xi'an 710072,China

Institute for Aero-engine Smart Assembly of Shaanxi Province,Xi'an 710072,China

Gina Cody School of Engineering and Computer Science,Concordia University,Montreal,Quebec H3G 1M8,Canada

Changsha Optimum CNC Corporation,Changsha 410221,China

展开 >

2024

中国航空学报(英文版)
中国航空学会

中国航空学报(英文版)

CSTPCDEI
影响因子:0.847
ISSN:1000-9361
年,卷(期):2024.37(7)