首页|超声处理对ZA30锌合金凝固组织和性能的影响

超声处理对ZA30锌合金凝固组织和性能的影响

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锌合金作为耐磨材料主要用于铸造轴套、轴瓦等工件,为提高其性能在生产过程中添加合金元素,既造成资源消耗,又增加了能源浪费.文中对含有合金元素 Al、Cu 和 Co 的 ZA30 锌合金高温液态熔体进行超声处理后,采用金相显微镜观察合金的凝固组织,随后测试合金的力学性能和摩擦特性,以此研究超声作用对 ZA30 锌合金组织和性能的影响.研究结果表明:超声作用改变了ZA30 锌合金的凝固组织和力学性能.ZA30 锌合金经超声作用前后,其初生的α相由粗大树枝晶组织转变为等轴晶,晶粒细小且分布均匀;其凝固组织的抗拉强度由384.08 MPa增加到 410.94 MPa,硬度值由 184.00 HB增加到 194.66 HB,而伸长率变化不大;其凝固组织的平均摩擦系数变化不大,由 0.034 3 变为 0.031 5,磨损量由 0.10g降到 0.07 g,降低了 30%,可以看出超声处理细化了ZA30 锌合金的凝固组织,提高了其抗拉强度和硬度,降低了磨损量.
Effect of ultrasonic treatment on solidification structure and properties of ZA30 zinc alloy
ZA30 zinc alloy,as a wear-resistant material,is mainly used in the castings of shaft sleeves,bearing shells and other products.Alloying elements are added to improve the properties of ZA30 zinc alloy during the production,which not only causes resource consumption but also increases energy consumption.This article conducted ultrasonic treatment on the high-temperature liquid melt of ZA30 zinc alloy containing alloying elements Al,Cu,and Co.The solidification microstructure of ZA30 zinc alloy was observed by metallographic microscope,and the mechanical and friction properties of ZA30 zinc alloy were tested.The effect of ultrasonic action on the microstructure and properties of ZA30 zinc alloy was studied through the above experimental methods.The research results indicate that ultrasound changed the solidification structure and mechanical properties of ZA30 zinc alloy.Before and after ultrasonic treatment,the primary α phase of ZA30 zinc alloy changed from coarse dendritic structure to equiaxial crystal structure.Grain size became fine and uniform.The tensile strength of its solidified structure increased from 384.08 MPa to 410.94 MPa,and the hardness value increased from 184.00 HB to 194.66 HB,with little change in elongation.The average friction coefficient of its solidified structure changed little from 0.0343 to 0.0315,and the wear amount decreased from 0.10 g to 0.07 g,a decrease of 30%.It can be seen that ultrasonic treatment refined the solidification structure of ZA30 zinc alloy,improved its tensile strength and hardness,and reduced its wear amount.

zinc alloysZA30ultrasonic treatmentsolidified structuremechanical properties

杨闯、王昱龙达、王威、王佳杰

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黑龙江工程学院 材料与化学工程学院,哈尔滨 150050

新加坡国立大学 设计与工程学院,新加坡 119077

锌合金 ZA30 超声作用 凝固组织 力学性能

2024

黑龙江工程学院学报
黑龙江工程学院

黑龙江工程学院学报

影响因子:0.414
ISSN:1671-4679
年,卷(期):2024.38(5)