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一种烘丝机蒸汽自动管控的设计与应用

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[目的]为降低烘丝机蒸汽使用单耗,进一步提升烘丝机蒸汽使用效率,设计了一种蒸汽自动管控模式.[方法]管控模式运用建模理论,采用多种分析工具和方法,找出主要因素和实现目标的最优路径;利用PLC控制技术、人机界面技术、数据库技术,一方面,克服了现场仪表无法采集累计值的缺陷,另一方面,建立了基于生产现场关键设备的能源预警和提示系统.[结果]结果表明:烘丝机的蒸汽单耗由0.70 kg/kg叶丝下降到0.60 kg/kg叶丝,下降幅度超过10%,烘丝机蒸汽单耗指标有效下降;使用人员借助自动管控模式能够及时发现问题.[结论]该技术可为能源管理下沉到关键设备层和提高能源精益管理水平提供支持.
Design and Application of Steam Automatic Control for Tobacco Dryer
[Purposes]To reduce the steam unit consumption of tobacco dryer,and further improve the ef-ficiency of the steam use of tobacco dryer,this paper designs an automatic steam management and con-trol mode.[Methods]The mode uses modeling theory and a variety of analysis tools and methods to iden-tify the main factors and the optimal path to achieve the goal;by using PLC control technology,man-machine interface technology and database technology,on the one hand,the defect that the field instru-ment can not collect the cumulative value is overcome,and on the other hand,the energy early warning and prompt based on the key production equipment at the production site is established.[Findings]The results indicate:the steam unit consumption of tobacco dryer is reduced from 0.70 kg/kg cut tobacco to 0.60 kg/kg cut tobacco,the reduction range is more than 10%,and the steam unit consumption index of the tobacco dryer is effectively reduced;the user can find the problem in time by means of the automatic control mode.[Conclusions]This technology can provide support for energy management sinking to the key equipment layer and improve the level of energy lean management.

automatic controldefectfieldearly warninglean management

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安徽中烟工业有限责任公司阜阳卷烟厂,安徽 阜阳 236000

自动管控 缺陷 现场 预警 精益管理

2024

河南科技
河南省科学技术信息研究院

河南科技

影响因子:0.615
ISSN:1003-5168
年,卷(期):2024.51(4)
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