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基于聚乳酸的单螺杆挤出设备传质过程仿真分析

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[目的]针对适用于小批量、个性化定制耗材的桌面级单螺杆挤出设备的传质问题进行研究.[方法]对聚乳酸颗粒料的传质过程进行合理假设和简化,使用ANSYS Workbench进行结构仿真分析,利用POLYFLOW对螺杆和料筒的压力场、速度场和温度场等进行仿真分析,采用Fluent进行喷嘴温度场和热压耦合的计算模拟.[结果]整体结构的最大形变量为0.31 mm,最大应力为6.415 MPa;螺杆和料筒内的颗粒料流速稳定,无回流和溢出的现象;喷嘴出入口的温差为1.1℃,对应形变量为0.048 mm.[结论]经过上述仿真分析可得出,该结构可以在保证刚性的前提下,实现聚乳酸颗粒料的连续均匀挤出,对桌面级单螺杆挤出设备的可行性提供了一定的理论支撑.
Simulation and Analysis of Mass Transfer Process of the Single Screw Extrusion Equipment Based on Polylactic Acid
[Purposes]This paper aims to study the mass transfer problem of desktop-level single-screw extrusion equipment suitable for small batch and personalized customized consumables.[Methods]Rea-sonable assumptions and simplification of the mass transfer process of polylactic acid granules were made,and ANSYS Workbench was used for the structural simulation and analysis,POLYFLOW was used for the simulation and analysis of the pressure field,velocity field and temperature field of the screw and barrel,and Fluent was used for the calculation and simulation of the temperature field of the nozzle and the thermo-pressure coupling.[Findings]The maximum deformation of the overall structure is 0.31 mm,and the maximum stress is 6.415 MPa;the flow rate of granular material in the screw and barrel is stable,without reflux or overflow;the temperature difference between the nozzle inlet and outlet is 1.1℃,and the corresponding deformation is 0.048 mm.[Conclusions]Through the above simulation analysis,it can be concluded that the structure can realize the continuous and uni-form extrusion of polylactic acid granules under the premise of guaranteeing the rigidity,which provides some theoretical support for the feasibility of desktop-level single-screw extrusion equipment.

structural design3D printingfinite element simulationwire extrusionPLA

李康、秦鹏、孙硕、叶伊壮、靳国宝、唐健

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巢湖学院机械工程学院,安徽 合肥 238024

结构设计 3D打印 有限元仿真 线材挤出 PLA

2024

河南科技
河南省科学技术信息研究院

河南科技

影响因子:0.615
ISSN:1003-5168
年,卷(期):2024.51(12)