花生学报2024,Vol.53Issue(4) :116-124.DOI:10.14001/j.issn.1002-4093.2024.04.012

花生荚果去尾与分级试验台的设计与试验

Design and Experiment of Peanut Pod Tail Removal and Grading Test Bench

乔书杰 吴珍珍 吴亚滨 孙千涛
花生学报2024,Vol.53Issue(4) :116-124.DOI:10.14001/j.issn.1002-4093.2024.04.012

花生荚果去尾与分级试验台的设计与试验

Design and Experiment of Peanut Pod Tail Removal and Grading Test Bench

乔书杰 1吴珍珍 2吴亚滨 3孙千涛3
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作者信息

  • 1. 郑州财经学院智能工程学院,河南郑州 450000;河南省农业科学院长垣分院,河南长垣 453400
  • 2. 郑州财经学院智能工程学院,河南郑州 450000
  • 3. 河南省农业科学院长垣分院,河南长垣 453400;河南省花生耕种收加工智能设备工程研究中心,河南郑州 450008
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摘要

针对现有花生脱壳前处理花生荚果分级装置研究缺失现状,设计了一款去尾分级清选试验台.试验台上部去尾装置采用振动筛和去尾锯片组合形式将花生荚果尾巴给予清除,通过理论数据计算分析得出振动筛面最优设计参数;通过对锯片局部优化设计与去尾力学图解分析方法,确定锯片关键尺寸最佳设计参数与去尾力学性能;下部分级装置采用条缝式双滚筒组合结构形式,利用花生荚果尺寸特性差异,将不同尺寸花生荚果进行有效分级处理,通过力学图解分析方法,得出分级滚筒所需最佳电机驱动转速,采用Workbench有限元分析软件对分级滚筒筛进行了模态分析,得出其固有频率,能够满足实际作业需求.试验结果表明:去尾锯片驱动电机转速为340 r/min、条缝筛式双滚筒驱动电机转速为38 r/min时,该试验台的去尾率为98.8%、分级率为98.3%,作业性能较好,能够满足花生脱壳前处理需求.该装置的试制成功可为提高花生脱壳机脱壳质量提供配套设施.

Abstract

In response to the current lack of research on peanut pod grading devices for peanut dehulling pretreatment,a tail removal grading and cleaning experimental platform was designed.The tail removal device on the upper part of the test bench adopts a combination of vibrating screen and tail removal saw blade to remove the tails of peanut pods.The optimal design parameters of the vibrating screen surface were obtained through theoretical data calculation and analysis.The optimal design parameters and mechanical performance of the key dimensions of the saw blade were determined by using local optimization design and tail removal mechanical graphical analysis methods.The lower grading device adopts a combination structure of strip slot and double drum.By utilizing the differences in peanut pod size characteristics,different sizes of peanut pods were effectively graded.Through mechanical graphical analysis methods,the optimal motor driving speed required for the grading drum was obtained.The modal analysis of the grading drum screen was carried out using Workbench finite ele-ment analysis software,and its natural frequency was obtained,which could meet the practical operational re-quirements.The experimental results showed that when the driving motor speed of the tail removal saw blade was 340 r/min and the driving motor speed of the slot screen double drum was 38 r/min,the tail removal rate and classification rate of the test bench were 98.8%and 98.3%,and the operational performance was good,which could meet the need of peanut shelling pre-treatment.The successful trial production of this device can provide supporting facilities for improving the shelling quality of peanut shellers.

关键词

花生/荚果去尾/分级装置/脱壳前处理

Key words

peanut/tail removal of pods/grading device/pre-treatment of shelling

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出版年

2024
花生学报
山东省花生研究所

花生学报

CSTPCD北大核心
影响因子:0.577
ISSN:1002-4093
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