航天制造技术2024,Issue(6) :16-20.

诱导轮入口边减薄工艺技术研究

Research on the Thinning Technology of the Inlet Edge of the Inductor

蔡延波 李仕林 史福俊 张永强 廖阔 龙恒强 张锋
航天制造技术2024,Issue(6) :16-20.

诱导轮入口边减薄工艺技术研究

Research on the Thinning Technology of the Inlet Edge of the Inductor

蔡延波 1李仕林 1史福俊 1张永强 1廖阔 1龙恒强 1张锋1
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作者信息

  • 1. 西安航天发动机有限公司,西安 710100
  • 折叠

摘要

诱导轮的入口边减薄传统工艺为手工减薄,其工艺决定了产品尺寸的一致性,对涡轮泵的水试扬程和汽蚀余量有着重要影响,因此提出了一种数控减薄的工艺方法.选取水试性能较好的诱导轮实物作为基准,通过逆向工程进行三维模型的重构,进而利用重构模型进行数控编程、程序的后处理、工艺仿真,最后将加工出来的产品进行水力试验验证.结果表明:入口边通过数控减薄的诱导轮,其入口边尺寸一致性较好,水试扬程及汽蚀余量散差较小,产品的合格率也得到了提高.同时通过转换基准,保证了基准统一,实现了一次装夹即可完成叶片加工、去除余量工作,加工效率提高了 41.5%,减轻了劳动强度.

Abstract

The traditional technique for thinning the inlet edge of the inducer wheel is manual thinning.This process determines the consistency of the product size and has a significant influence on the water test head and the net positive suction head of the turbopump.Hence,a numerically controlled thinning process method was proposed.A physical inducer wheel with superior water test performance was selected as the benchmark,and the three-dimensional model was reconstructed through reverse engineering.Subsequently,the reconstructed model was utilized for numerical control programming,post-processing of the program,process simulation,and finally,the processed product was subjected to a hydraulic test for verification.The results indicated that the inlet edge of the inducer wheel thinned by numerical control exhibits better consistency in size,smaller dispersion in water test head and NPSH,and an increased product qualification rate.Simultaneously,by converting the benchmark,the uniformity of the benchmark was ensured,enabling the completion of blade processing and the removal of excess material with a single clamping.As a result,the processing efficiency was enhanced by 41.5%and the labor intensity was alleviated.

关键词

诱导轮/逆向工程/数控加工/工艺仿真

Key words

inductor wheel/reverse engineering/NC machining/process simulation

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出版年

2024
航天制造技术
首都航天机械公司

航天制造技术

影响因子:0.318
ISSN:
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