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用于星载高功率电子设备的增材制造平板热管设计与验证

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针对未来星载高功率电子设备大功率、高热流、高集成的散热需求,解决传统槽道或丝网毛细芯平板热管逆重力传热量小、极限热流密度低的问题,文章提出了一种基于增材制造技术的新型平板热管,利用增材制造技术在成型复杂构型方面的优点,设计出一种基于复合毛细芯的平板热管构型,采用扫描电子显微镜(SEM)和显微断层扫描(MicroCT)对毛细芯微结构进行分析,结果表明:毛细芯结构成型完整、孔隙分布均匀.传热性能试验结果显示:二维平板热管极限热流密度高达88W/cm2,传热热阻仅为0.024℃/W,三维平板热管在不同姿态下传热能力和传热热阻变化显著,相关数据可为星载高功率电子设备热控设计和验证提供参考.
Design and Verification on Additive Manufacturing Vapor Chamber for High-power Spaceborne Electronic Devices
The future spaceborne high-power electronic devices exhibit characteristics of high power,high thermal flux and high integration.This paper introduces a novel vapor chamber based on additive manu-facturing(AM)technology to solve the problems of poor anti-gravity capability and low ultimate heat flux density due to the inferior property of traditional groove wick or mesh wick.By leveraging the ad-vantages of AM in forming complex geometries,a vapor chamber configuration based on composite cap-illary wick is designed.The microstructure has been analyzed using SEM(Scanning Electron Microsco-py)and Micro-CT(Micro-Computed Tomography).The results indicate that a continuous,interconnec-ted porous structure is obtained.The thermal performance tests show that 3D printed capillary wick can significantly enhance the heat transfer capability and ultimate heat flux density of vapor chamber.The 2D vapor chamber can accommodate a heat flux density of 88W/cm2 with a thermal resistance of only 0.024℃/W.The 3D vapor chamber exhibits significant changes in thermal resistance under different orientations.Relevant data can provide guidance for the thermal design and experiment of spaceborne high-power electronic equipment.

satelliteadditive manufacturinghybrid capillary wickvapor chamber

徐亚威、黄金印、张万明、张红星、苗建印

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北京空间飞行器总体设计部 航天器热控全国重点实验室,北京 100094

北京空间飞行器总体设计部,北京 100094

卫星 增材制造 复合毛细芯 平板热管

2024

航天器工程
中国空间技术研究院总体部(北京空间飞行器总体设计部)

航天器工程

CSTPCD北大核心
影响因子:0.552
ISSN:1673-8748
年,卷(期):2024.33(4)
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