首页|空间站尿处理装置机械密封结构设计与试验研究

空间站尿处理装置机械密封结构设计与试验研究

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针对碳化硅陶瓷不易烧结制造成复杂零件,在部分机械密封中应用受限的问题,笔者设计了一种碳化硅陶瓷环与金属零件镶嵌,制作复杂结构机械密封的方案,并以空间站尿处理装置为应用背景,设计和开展了型式试验和寿命试验.试验结果显示:试制的镶嵌式机械密封,在压差50 kPa的条件下,液体静态泄漏速率不大于0.88 mL/h;在转速400 r/min的条件下,液体动态泄漏速率不大于0.47 mL/h;在装机条件下进行了振动和冲击动力学环境鉴定试验,试验前后密封性能无变化,试验后在模拟尿液废水中进行了4 500 h的寿命试验,密封性能良好.试验后拆解检查,陶瓷环安装及外观状态良好,无可见腐蚀和磨损.结果表明,该镶嵌结构能够满足复杂机械结构的要求,能够在酸性、腐蚀性液体条件下长期稳定的工作.
Structural design and experimental study of mechanical seal for space station urine processing assembly
In response to the challenge of sintering silicon carbide ceramic into complex part,which limits it application in certain mechanical seal,a design was developed that integrates silicon carbide ring with metal component to create a mechanical sealed with intricate structure.Type tests and durability tests were designed and conducted in the context of urine processor assembly for space stations,the test results indicate that the static liquid leakage rate of mosaic type mechanical seal did not exceed 0.88 mL/h under a pressure differential of 50 kPa,and the dynamic liquid leakage rate did not exceed 0.47 mL/h at a rotational speed of 400 r/min.The vibration and impact qualification tests of dynamic environment were conducted under the conditions of mechanical seals installed.There was no change in sealing performance observed before and after the tests.Following that,a 4 500-hour durability test was performed in pretreated urine.The results showed good sealing performance.After the test,the mechanical seals were disassembled and checked.the installation and appearance of ceramic rings were found to be in good condition,with no visible corrosion or wear.The results suggest that this integrated structure meets the requirements for complex mechanical structures and can operate stably over extended periods under acidic and corrosive liquid conditions.

mechanical sealmosaic typesilicon carbidetitanium alloyanti-corrosion

丁平、孙民政、杨松林、李英斌、刘力涛

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人因工程全国重点实验室,北京 100094

中国航天员科研训练中心,北京 100094

机械密封 镶嵌式 碳化硅 钛合金 耐腐蚀

2024

航天医学与医学工程
中国航天员科研训练中心

航天医学与医学工程

影响因子:0.392
ISSN:1002-0837
年,卷(期):2024.35(6)