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不锈钢内衬修复复合管层间缺陷处应力分析

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为研究不锈钢内衬修复前后复合管道内腐蚀缺陷处的应力分布规律以及修复效果,基于有限元软件,建立含单腐蚀坑缺陷的管道模型,改变腐蚀坑的深厚比,忽略黏结层厚度及对腐蚀坑的填补影响,层间采用黏接行为建立界面相互作用分析模型,将修复前后腐蚀缺陷处的应力进行对比。随着腐蚀缺陷深厚比的增加,管壁腐蚀缺陷处的径向应力、周向应力、Mises应力都有增大的趋势;修复前缺陷处的周向应力最大,且其值与Mises应力相近;经不锈钢内衬修复后,缺陷处的周向应力下降了 11。3%,Mises应力下降了 7。12%。腐蚀缺陷的深厚比对管道的应力分布有着显著的影响,所以在进行复合管线安全评估时应注意腐蚀深度的影响;在修复前后,管道腐蚀缺陷处的控制应力一直是周向应力,复合管道的失效可依据周向应力进行判断;经不锈钢内衬修复后,原始缺陷处的应力发生了重分布,其周向应力与Mises应力均有减小,修复效果明显。
Stress Analysis of Interlayer Defects of Stainless Steel Lining Repair Composite Pipes
In order to investigate the stress distribution patterns at corrosion defect locations in a composite pipeline before and after repair with stainless steel lining,and to assess the effectiveness of the repair,a pipeline model containing a single corroded pit defect is established using finite element software.The model incorporates variations in the depth-to-diameter ratio of the corrosion pit,disregards the influence of the bonding layer thick-ness on the corrosion pit filling,and employs adhesive behavior to model interfacial interactions between layers.The stress distribution at the corrosion defect locations before and after repair is compared for analysis.With the increase of the depth to thickness ratio of corrosion defects,the radial stress,circumferential stress and Mises stress at the corrosion defect of the pipe wall all tend to increase.The circumferential stress at the defect before repair is the lar-gest,and its value is similar to the Mises stress.After repairing the stainless steel lining,the circumferential stress at the defect decreased by 11.3%and the Mises stress decreased by 7.12%.The depth ratio of corrosion defects has a significant impact on the stress distribution of pipelines,so attention should be paid to the influence of corrosion depth when conducting safety assessment of composite pipelines.Before and after repair,the control stress at the cor-rosion defect of the pipeline has always been the circumferential stress,and the failure of the composite pipeline can be judged according to the circumferential stress.Following the repair with stainless steel lining,there is a significant redistribution of stress at the original defect location,resulting in a notable reduction in both circumferential stress and Mises stress.This indicates a clear improvement in the effectiveness of the repair.

corrosion defectslining repaircomposite pipesstress state

卢召红、彭郑飞、王威、王佳美

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东北石油大学,黑龙江 大庆 163318

大庆石油化工工程检测技术有限公司,黑龙江 大庆 163714

腐蚀缺陷 内衬修复 复合管道 应力状态

2024

黄河科技学院学报

黄河科技学院学报

ISSN:
年,卷(期):2024.26(2)
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