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不等厚多筋立柱面板注塑模结构设计及数值模拟

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以细节特征多且壁厚不等的汽车立柱面板塑件为例,借助模具型腔传热模型,计算分析获取冷却系统设计参数,结合应用模流分析验证模具温度分布均衡性,获知型腔内外表面温差不到15℃,模具达到温度稳定的时间为450 s左右,稳定周期时间较短,冷却效率高,最后依据模流分析结果以及塑件工艺结构特点,进行立柱面板注塑模结构设计,采用曲面分型潜伏浇口内侧进料,侧滑块配合斜顶完成内外抽芯的两板式结构,实践表明,该模具符合产品生产需求。
Structural Design and Numerical Simulation of Injection Mold for Unequal Thickness Multi-Rib Vertical Column Panel
This paper uses the plastic components of an automobile column panel as an illustrative example,characterized by intricate details and varying wall thicknesses.With the help of the heat transfer model of mold cavi-ty,design parameters of cooling system were calculated,analyzed and obtained.By integrating mold flow analysis to validate the equilibrium of mold temperature distribution,it was determined that the temperature difference between the inner and outer surfaces of the cavity was less than 15 ℃.The time for the mold to reach temperature stability was about 450 s.Finally,according to the results of mold flow analysis and the characteristics of plastic parts process structure,the structure design of injection mold for vertical column panel was carried out.Inside feed of curved sur-face parting latent injection gate was adopted,and the two-plate structure of inner and outer core-pulling is com-pleted by side slide block and inclined top.Empirical evidence demonstrates that the mold satisfies the production requirements for the products.

column panelinjection moldingmold flow analysiscooling water circuitmold design

林权、刘其南、闫泽华、刘磊、杨根福

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武夷学院机电工程学院,福建武夷山 354300

立柱面板 注塑成型 模流分析 冷却水路 模具设计

武夷学院教育教学改革研究三创项目

TSB202245SC

2024

黄河科技学院学报

黄河科技学院学报

ISSN:
年,卷(期):2024.26(2)
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