火炸药学报2024,Vol.47Issue(9) :822-829.DOI:10.14077/j.issn.1007-7812.202311003

改性双基推进剂压伸成型工艺安全的数值模拟

Numerical Simulation on the Safety of the Stretch Molding Process of Modified Double-base Propellant

仇友圣 叶宝云 张致源 王润馨 邓文文 李鑫丰 安崇伟 王晶禹
火炸药学报2024,Vol.47Issue(9) :822-829.DOI:10.14077/j.issn.1007-7812.202311003

改性双基推进剂压伸成型工艺安全的数值模拟

Numerical Simulation on the Safety of the Stretch Molding Process of Modified Double-base Propellant

仇友圣 1叶宝云 2张致源 1王润馨 1邓文文 1李鑫丰 1安崇伟 2王晶禹2
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作者信息

  • 1. 中北大学环境与安全工程学院,山西太原 030051
  • 2. 中北大学环境与安全工程学院,山西太原 030051;山西省超细粉体工程技术研究中心,山西太原 030051
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摘要

为了深入研究压伸工艺参数对改性双基推进剂成型过程安全性能的影响,对压缩熔融段、熔体输送段和口模成型段进行整体建模,对改性双基推进剂物料的密度、流变特性等物料参数进行了测定;基于Polyflow软件,对流体域网格无关性进行了验证,研究了改性双基推进剂物料在非等温条件下压伸过程的安全特性.结果表明,螺杆转速的增加会使物料温度、压力、剪切速率升高,存在燃爆风险,为保证安全性,压伸成型过程中适宜的螺杆转速为10r/min;螺杆温度增加,剪切速率降低,物料的塑化程度会变差,温度升高易使物料分解,结合改性双基推进剂敏感物料成分特性考虑,螺杆温度为85℃时相对安全;相较于螺杆温度,套筒温度的变化对物料流场的影响较小,结合改性双基推进剂实际生产条件考虑,70℃套筒保温温度适合改性双基推进剂生产.结合模拟结果,得出在推进剂生产过程中需注意压力和温度快速变化带来的影响.

Abstract

In order to study the influence of stretching process parameters on the safety performance of modified double base propellant molding process,the compression melting section,melt conveying section and die forming section are modeled as a whole,the density,rheological properties of the modified double base propellant slurry are determined,the mesh independ-ence of the fluid domain is verified based on Polyflow software,and the safety characteristics of the stretch molding process of the modified double base propellant slurry under non-isothermal conditions are studied.The results show that the increase of screw speed increases the temperature,pressure and shear rate of the slurry,and there is a risk of ignition and explosion,in or-der to ensure the safety,the appropriate screw speed in the stretching molding process is 10r/min.With the increase of screw temperature,the shear rate decreases,the plasticization degree of the material becomes worse,and the increase of screw temperature is easy to decompose the material,combined with the composition characteristics of the sensitive material of mod-ified double base propellant,the screw temperature is relatively safe at 85℃.Compared with the screw temperature,the change of sleeve temperature has little influence on the material flow field,and combined with the actual production conditions of modified double base propellant,the sleeve holding temperature of 70 ℃ is suitable for the production of modified double base propellant.Based on the simulation results,it is concluded that the effects of rapid changes in pressure and temperature should be paid attention to in the propellant production process.

关键词

安全科学/改性双基推进剂/螺压工艺/工艺安全/压伸/成型工艺/数值模拟

Key words

safety science/modified double base propellant/screw pressing process/process safety/stretch molding process/numerical simulation

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基金项目

国家自然科学基金(22275170)

出版年

2024
火炸药学报
中国兵工学会 中国兵器工业第204研究所

火炸药学报

CSTPCDCSCD北大核心
影响因子:0.841
ISSN:1007-7812
参考文献量21
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