首页|利用PLC、触摸屏和多轴运动设计智能机器人

利用PLC、触摸屏和多轴运动设计智能机器人

扫码查看
为适应市场竞争各企业必须花大成本对企业内部进行改造,在欧美发达国家应用较为成熟自动化设备技术前题下,是国内企业可学习和借鉴的好办法.特别是对大型陶瓷插芯注塑机塑件的拣取、检测、加工、分放系统改造,实现全自动生产,可提高生产效率和产品质量、降低成本和减少安全事故发生.本文通过PLC、触摸屏、伺服电机、3 轴运动以及其它非标设备进行组合设计,实现完整的陶瓷插芯注塑机塑件的拣取、检测、加工、分放机器人系统,使该机器人与注塑机结合使用,提高生产效率和改善产品品质.通过采集注塑机的相关信号,并将该机器人系统与注塑机实际联机调试,发现配合完整、运行稳定、效率高.实践证明,陶瓷插芯注塑机塑件拣取、检测、加工、分放机器人系统能使每台注塑机 24 小时减少 3 名操作工人,效率提高了 53%,塑件质量提高了 3.8%,运行 1 年无人员安全事故发生.
Design Intelligent Robots Using PLC,Touch Screen,and Multi Axis Motion
In order to adapt to market competition,enterprises must spend a lot of money on internal transformation.Under the premise of applying mature automation equipment technology in developed countries in Europe and America,it is a good method that domestic enter-prises can learn and learn from.Especially for the transformation of the picking,testing,processing,and distribution system of large ceramic core injection molding machines,fully automatic production can be achieved,which can improve production efficiency and product quali-ty,reduce costs,and reduce safety accidents.This article combines the design of PLC,touch screen,servo motor,3-axis motion,and other non-standard equipment to achieve a complete robot system for picking,inspecting,processing,and distributing plastic parts in ce-ramic core injection molding machines.This robot is combined with injection molding machines to improve production efficiency and prod-uct quality.By collecting relevant signals from the injection molding machine and debugging the robot system online with the actual injection molding machine,it was found that the cooperation is complete,the operation is stable,and the efficiency is high.Practice has proven that the robot system for picking,inspecting,processing,and distributing plastic parts in the ceramic core injection molding machine can reduce the number of operators per injection molding machine by 3 within 24 hours,improve efficiency by 53%,improve the quality of plastic parts by 3.8%,and operate for 1 year without any safety accidents.

PLCTouch screenPickingDistributionFiber optic detection

李阳

展开 >

深圳深汕特别合作区中建科技有限公司, 广东 深圳 518000

PLC 触摸屏 拣取 分放 光纤检测

2024

机电产品开发与创新
中国机械工业联合会

机电产品开发与创新

影响因子:0.211
ISSN:1002-6673
年,卷(期):2024.37(2)
  • 3