首页|基于机械自动化模内嵌件成型的方法及注塑模具系统

基于机械自动化模内嵌件成型的方法及注塑模具系统

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轻工模具工程被誉为"工业之母",但传统注塑模内嵌件成型要大量人力和物力,费时费力且效率低下.本论文通过:从储料工位上吸取手机前壳金属板后送入上料工位,从上料工位上吸取工件后送入到嵌件成型模具内,成型后取出带有水口架的成型件;将成型件移动至翻转工位,并在移动过程中切除成型件上的水口架,翻转工位上的真空吸附单元对成型件进行真空吸附,带动成型件向下移动并在下移过程中翻转180度,成型件进行位置调整,进行视觉识别检测或人工检测;将上料、嵌件成型、去水口、检测集成在一套系统内,各环节中间过渡过程衔接十分紧密,可连续性的进行模内嵌件成型的同时,相较于现有的多步分离操作的工序来说,加工效率可以提升3倍以上,而且设备成本也更低.
Automated In-Mold Insert Molding Methods and Injection Mold System
Light industrial mold engineering is known as the"mother of industry,"but traditional injection molding of embedded parts requires a lot of manpower and material resources,is time-consuming and inefficient.This thesis improves the process by:extracting the metal plate of the mobile phone front cover from the storage position and sending it to the feeding position,extracting the workpiece from the feeding position and sending it to the embedded molding mold,forming the workpiece with the runner frame,and then extracting the formed workpiece with the runner frame;moving the formed workpiece to the flipping position,cutting off the runner frame on the workpiece during the movement process,and vacuum adsorption unit on the flipping position adsorbs the workpiece with vacuum,pulling the workpiece down and flipping it 180 degrees during the downward movement,adjusting the position of the workpiece,and performing visual recognition inspection or manual inspection;integrating the feeding,embedded molding,deburring,and inspection into a single system,with seamless transitions between each step,allowing for continuous in-mold embedded part forming,which can increase process-ing efficiency by more than 3 times compared to the current multi-step,separate operation process,and reduce equipment costs.

Mechanical designAutomationMold engineering for light industryAdvanced intelligent manufacturing

张树刚

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鹰星精密工业(深圳)有限公司,广东深圳 518103

机械设计 自动化 轻工模具工程 先进智能制造

2024

机电产品开发与创新
中国机械工业联合会

机电产品开发与创新

影响因子:0.211
ISSN:1002-6673
年,卷(期):2024.37(5)