首页|金属盒盖自动扣合装置的优化设计及试验

金属盒盖自动扣合装置的优化设计及试验

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金属盒盖包装是现代包装工业的重要组成部分,其仍有较多工序停滞于手工制作阶段,其中包装工序尤为突出.因此,针对当前扣合式金属盒盖包装过程中自动化程度低,以及成品质量参差不齐等问题,设计了一种扣合式金属盒盖自动扣合装置.首先,对物料输送过程进行了运动学及动力学模型分析,确定了装置的工作参数范围;然后,使用ADAMS与Simulink对物料进行了运动学与动力学仿真,证明了滑道缓冲结构与上部挡板约束位置是送料过程稳定的关键;最后,为了寻求最优工作参数,选取试验因素以及响应值,进行了Box-Behnken试验以及对比试验.研究结果表明:该模型的决定系数分别为0.989 2 和0.948 7,并确定了各因素显著性顺序以及最佳工作参数组合,且实际响应值与预测结果误差均小于 5%,满足扣合式合盖装置稳定送料、有效扣合的作业需求.该研究可为后续扣合式合盖装置设计提供理论依据,可为企业提供相应的参考模型.
Optimized design and experiment of automatic clasping device for metal box lids
Metal lid packaging is an important component of modern packaging industry,yet many of its processes are still stuck in the manual production stage,with packaging processes being particularly prominent.In response to the low level of automation and uneven product quality in the current process of clamping metal lids for packaging,a metal lid clamping device was designed.Firstly,the kinematic and dynamic models of the material conveying process were analyzed to determine the working parameter range of the device.Then,ADAMS and Simulink were used to simulate the kinematics and dynamics of the material,and it was proved that the buffer structure of the chute and the constraint position of the upper baffle were critical to the stable feeding process.Finally,in order to seek the optimal working parameters,experimental factors and response values were selected and Box-Behnken experiments and comparative experiments were conducted.The research results show that the determination coefficients of the model are 0.989 2 and 0.948 7,respectively,and the significance order of each factor and the optimal combination of working parameters are determined.The actual response values and the predicted results has an error of less than 5%,which meet the operational requirements of stable feeding and effective clamping for the clamping and closing device.This study provides a theoretical basis for the design of subsequent clamping and closing devices and provides a corresponding reference model for enterprises.

metal packagingexperimental design methodresponse surface analysis methodBox-Behnkenoptimization designkinematics analysis

周可、彭来湖、徐步都、李明华

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浙江理工大学 机械工程学院,浙江 杭州 310018

浙江理工大学 龙港研究院有限公司,浙江 温州 325802

金属包装 试验设计方法 响应面分析方法 Box-Behnken 优化设计 运动学分析

浙江省科学技术厅重点研发计划项目

2022C01065

2024

机电工程
浙江大学 浙江省机电集团有限公司

机电工程

CSTPCD北大核心
影响因子:0.785
ISSN:1001-4551
年,卷(期):2024.41(2)
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