首页|基于3D空间点云模型的轴向柱塞泵配流盘过流面积计算方法

基于3D空间点云模型的轴向柱塞泵配流盘过流面积计算方法

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在轴向柱塞泵的工作过程中,通过配流盘进行高低压的循环切换,而配流盘的过流面积是影响柱塞泵内部压力平稳过渡的重要参数.为了完成对配流结构过流面积的求解计算,提出了一种基于多维流场点云的过流面积计算方法.首先,对配流盘流场的点云化过程进行了理论分析,得到了点云化处理的实施方法;然后,对配流盘三维流域模型进行了系列修正,提出了缓冲槽连通阶段模型的修正方法,提高了过流面积计算的准确性;最后,对不同配流阶段的过流面积进行了计算,并与理论测量所得结果以及采用计算流体力学(CFD)数值模拟方法所得的结果,分别进行了对比.计算结果表明:基于多维流场点云的过流面积识别算法求得的过流面积峰值大小为174.5 mm2,而理论测量值的大小为177.5 mm2;二者的相对误差率大约为1.7%;而与基于CFD方法所得结果的整体相对误差率,大约在5%以内.研究结果表明:采用该方法,能够直接且较精准地完成对配流盘过流面积的求解与计算,有效地简化了过流面积变换趋势的求解过程.
Calculation method of flow area of valve plate of axial piston pump based on 3D spatial point cloud model
The axial piston pump can switch the high and low pressure circulation through the valve plate in the working process,and the flow area of the valve plate is an important parameter affecting the smooth transition of internal pressure of the axial piston pump.In order to complete the flow area of the distribution structure,a method of flow area calculation based on multi-dimensional flow field point cloud was proposed.Firstly,the point cloud process of the valve plate flow field was analyzed theoretically,and the implementation method of point cloud processing was obtained.Then,a series of modifications were made to the three-dimensional basin model of the valve plate,and a method was proposed to modify the connecting stage model of the buffer groove,which improved the accuracy of the calculation of the flow area.Finally,the flow area of different distribution stages was calculated and compared with the results obtained by theoretical measurement and numerical simulation of computational fluid dynamics(CFD).The calculation results show that the peak value of the flow area obtained by the identification algorithm based on multi-dimensional flow field point cloud is 174.5 mm2,while the theoretical measurement value is 177.5 mm2,and the relative error rate of the two is about 1.7%.The overall relative error rate of the results based on the CFD method is less than 5%.The results show that the method can solve and calculate the flow area of the valve plate directly and accurately,and effectively simplify the process of solving the flow area transformation trend.

axial piston pumpvalve platepoint cloud modelflow area calculationcomputational fluid dynamics(CFD)buffer groove

郭志敏、戴海曙、翟江、吴东伟、徐楠、谢海波

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林德液压(中国)有限公司,山东 潍坊 261205

潍柴动力股份有限公司,山东 潍坊 261205

浙江大学高端装备研究院,浙江 杭州 310014

流体动力与机电系统国家重点实验室,浙江大学,浙江 杭州 310001

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轴向柱塞泵 配流盘 点云模型 过流面积计算 计算流体力学 缓冲槽

国家重点研发计划

2020YFB2007101

2024

机电工程
浙江大学 浙江省机电集团有限公司

机电工程

CSTPCD北大核心
影响因子:0.785
ISSN:1001-4551
年,卷(期):2024.41(5)
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