Preparation of Ni-W alloy disc for dynamic friction polishing of diamond
To investigate the impact of bath composition and process conditions on Ni-W alloy coating,Ni-W alloy discs with low internal stress and high hardness were prepared for dynamic friction polishing of diamonds.The effects of complexing agent concentration,solution pH,and saccharin sodium concentration on the internal stress,tungsten con-tent,hardness,and deposition rate of the coating were investigated by single experiments.Additionally,the effects of different additives on the surface leveling of the coating were also investigated.Finally,salicylaldehyde was selected as the leveling agent,and the reverse pulse current was applied to reduce the surface roughness of the coating.A Ni-W al-loy disc with a hardness of HV 713 and a coating thickness of about 0.66 mm was prepared.Diamond dynamic friction polishing was carried out using these alloy discs to explore appropriate polishing process parameters.The best polishing effects were achieved at a disc speed of 8 000 r/min and a pressure of 40 N,yielding a removal rate of 5.56 μm/min,a grinding ratio of 0.394,and a surface roughness(Ra)of 3.7 nm.Comparing wear parameters revealed that Ni-W alloy discs can achieve better polishing effects using traditional cast iron discs in friction chemical polishing of diamonds.
diamondNi-W alloyinternal stress of coatingtribochemical polishing
万方数据
维普
