首页|Si调控Cu-20Sn-15Ti钎料显微组织与性能的演变行为

Si调控Cu-20Sn-15Ti钎料显微组织与性能的演变行为

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为通过成分调控改善Cu-Sn-Ti钎料的显微组织及性能,采用扫描电子显微镜、X射线衍射仪及EDS能谱分析等设备,研究了Si对Cu-20Sn-15Ti钎料显微组织与性能的影响规律.结果表明:Cu-20Sn-15Ti钎料的显微组织为大尺寸多边形状CuSn3Ti5 相、共晶组织和α-Cu相.添加少量的Si(质量分数≤2.0%)可细化钎料中多边形状 CuSn3Ti5 相,并生成小尺寸 Si3Ti5 相,较多的 Si(质量分数≥3.0%)会造成多边形状CuSn3Ti5 相分化离散、共晶组织粗化减少,Si3Ti5 相含量增加且粗化,当Si含量增至 5.0%时,钎料不再生成多边形状CuSn3Ti5 相和共晶组织,Ti主要用于生成Ti5Si3 相,显微组织主要为Ti5Si3 相、α-Cu相、Cu41Sn11 相和少量条状CuSn3Ti5 相;与Cu、Sn相比,Si与Ti具有更强的化学亲和力,Si优先与Ti反应生成Ti5Si3 相;Ti5Si3 相的三维组织形貌为棱柱状,且呈团聚附生特征,粗条状Ti5Si3 相具有中心或侧面孔洞缺陷,孔洞的形成主要与其生长机制有关;随着Si含量的增加,钎料的剪切强度呈"升高-降低-升高"的趋势,断口形貌由准解理断裂和解理断裂的混合形态向解理断裂转变;CuSn3Ti5 相易破碎开裂成为起裂源,不同粗大状态CuSn3Ti5 相的存在均在一定程度上恶化钎料剪切强度.
Evolution behavior of microstructure and properties of Cu-20Sn-15Ti filler metal regulated by Si
To improve the microstructure and properties of Cu-Sn-Ti brazing alloy through component control,the ef-fect of Si on the microstructure and properties of Cu-20Sn-15Ti brazing filler metals was studied using scanning elec-tron microscopy,X-ray diffraction,and EDS energy spectrum analysis.The results show that the microstructure of Cu-20Sn-15Ti brazing filler metal is composed of large-sized polygonal CuSn3Ti5 phase,eutectic structure and α-Cu phase.A small amount of Si(≤2.0wt%)refines the polygonal-shaped CuSn3Ti5 phase in the brazing filler metal and gener-ates small-sized Si3Ti5 phase.In contrast,a larger amount of Si(≥3.0wt%)differentiates the polygonal-shape CuSn3Ti5 phase,reduces the proportion of eutectic structure,and increases the content and size of the Si3Ti5 phase.When the Si content increases to 5.0wt%,the filler metal no longer generates polygonal-shaped CuSn3Ti5 phase and eutectic struc-ture.Instead,Ti primarily forms Ti5Si3 phase,and the microstructure mainly consists of Ti5Si3 phase,α-Cu phase,Cu41Sn11 phase,and a small amount of strip-shaped CuSn3Ti5 phase.Compared with Cu and Sn,Si has a stronger chem-ical affinity with Ti and preferentially reacts with Ti to form Ti5Si3 phase.The three-dimensional structure of Ti5Si3 phase is prismatic and exhibits agglomerated growth characteristics.The coarse strip Ti5Si3 phase has central or lateral pore defects,which are mainly related to the growth mechanism.As the Si content increases,the shear strength of the filler metals shows a trend of"increasing-decreasing-increasing",and the fracture morphology transitions from a mixed morphology of quasi-cleavage fracture and cleavage fracture to cleavage fracture.The CuSn3Ti5 phase is prone to break-age and cracking,becoming the source of cracking.The presence of coarse CuSn3Ti5 phase in different states can deteri-orate the shear strength of the brazing filler metals to some extent.

Cu-Sn-Ti filler metaldiamondmicrostructureCuSn3Ti5 phase

张黎燕、杜全斌、毛望军、崔冰、李昂、王蕾、纠永涛、梁杰

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河南机电职业学院,河南省超硬材料智能制造装备集成重点实验室,郑州 451191

安徽工业大学,教育部先进金属材料绿色制造与表面技术重点实验室,安徽 马鞍山 243002

宁波中机松兰刀具科技有限公司,浙江 宁波 315700

Cu-Sn-Ti钎料 金刚石 显微组织 CuSn3Ti5相

河南省科技攻关计划河南省科技攻关计划河南省科技攻关计划河南省高等学校重点科研项目

23210222005822210222011420210221007224A460008

2024

金刚石与磨料磨具工程
郑州磨料磨具磨削研究所

金刚石与磨料磨具工程

CSTPCD北大核心
影响因子:0.354
ISSN:1006-852X
年,卷(期):2024.44(3)