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基于激光跟踪仪的超大型圆柱壳体内径检测方法

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为了对超大型圆柱壳体内径进行高精度测量,设计了超大型圆柱壳体可视化检测系统,提出了一种基于噪声分类、双边点云滤波和圆柱特征拟合的超大型圆柱壳体内径检测方法。首先,采用激光跟踪仪获取超大型圆柱壳体点云数据,并将点云数据所含的噪声分为大尺度噪声和小尺度噪声,采用多种滤波算法去除大尺度噪声,使用改进双边滤波方法滤除小尺度噪声;然后,提出了一种圆柱特征拟合方法,实现了超大型圆柱壳体内径检测;最后,采集超大型圆柱壳体的真实点云数据进行实验验证。实验结果表明,相比于传统的皮尺检测法和滚轮检测法,所提方法能更精确地拟合圆柱体,拟合实验中所得圆柱壳体内径与实测值误差为0。21 mm,相对误差为0。003%,误差降低了一个数量级,检测耗时在15 s以内,提高了检测效率和检测精度。所提检测方法能为超大型圆柱壳体内径检测提供技术支持。
Detection Method for Inner Diameter of Super Large Cylindrical Shells Based on Laser Tracker
To measure the inner diameter of super large cylindrical shells with high accuracy,a visual detection system has been designed.This paper proposes a super large cylindrical shell diameter detection method based on noise classification,bilateral point cloud filtering,and cylinder feature fitting.First,point cloud data of the targeted cylindrical shell are obtained using a laser tracker.The noise in the point cloud data is classified into large-scale noise and small-scale noise.Various filtering algorithms are employed to remove the large-scale noise,whereas an improved bilateral filtering method is used to eliminate the small-scale noise.Second,a cylindrical-feature fitting method is proposed to measure the inner diameter of the cylindrical shell.Finally,real point cloud data of the super large cylindrical shell are collected for experimental verification.The experimental results show that the proposed method fits the cylinder more accurately than traditional tape measurement and roller detection methods.The error between the inner diameter of the cylinder obtained in the fitting experiment and the measured value is 0.21 mm,with a relative error of 0.003%.Compared to traditional measuring methods,the error is reduced by an order of magnitude.The detection time is less than 15 s,improving both detection efficiency and accuracy.The proposed detection method provides technical support for the online detection of the inner diameter of super large cylindrical shells.

laser trackercylindrical fittinghigh precision measurementindustrial measurement

王正家、丁聪、闫昱霖、程博、熊聪

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湖北工业大学机械工程学院,湖北 武汉 430068

现代制造质量工程湖北省重点实验室,湖北 武汉 430068

激光跟踪仪 圆柱拟合 高精度测量 工业测量

2024

激光与光电子学进展
中国科学院上海光学精密机械研究所

激光与光电子学进展

CSTPCD北大核心
影响因子:1.153
ISSN:1006-4125
年,卷(期):2024.61(21)