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面齿轮飞秒激光精修工艺参数优化实验研究

Experimental study on the optimization of process parameters for femtosecond laser finishing of face gears

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飞秒激光精修面齿轮材料18Cr2Ni4WA的烧蚀区域表面形貌与激光工艺参数直接相关.为了获得更好的烧蚀区域表面形貌,设计三因素三水平的正交试验,并通过信噪比分析激光重复频率、能量密度和扫描速度对烧蚀区域深度和表面粗糙度的影响,获得了单一响应目标最佳时的工艺参数组合.结合灰色关联法综合优化两个响应目标,得到最优的工艺参数组合为重复频率200 kHz,能量密度3.5 J/cm2,扫描速度110 mm/s.通过最优工艺参数验证试验,发现优化后的表面形貌综合质量更佳,证明了灰色关联法多响应目标优化的可靠性,为改善飞秒激光精微加工面齿轮材料表面形貌质量提供了一种有效方法.
The surface morphology of the ablation region of femtosecond laser finishing surface gear material 18Cr2Ni4WA is directly related to the laser process parameters.In order to obtain a better surface topography of the ablation region,a three-factor,three-level orthogonal test is designed,and the effects of laser repetition frequency,en-ergy density and scanning speed on the depth of the ablation region and surface roughness are analyzed by signal-to-noise ratio,and the optimal combination of process parameters is obtained with a single response target.Combining the grey correlation method to optimize the two response targets,the optimal process parameter combinations are obtained as 200 kHz repetition frequency,3.5 J/cm2 energy density,and 110 mm/s scanning speed,and the optimal process parameter validation test shows that the optimized surface topography has a better overall quality,which proves the re-liability of the grey correlation method of multi-response optimization,and provides a method to improve the quality of surface topography for the femtosecond laser micromachined face gears.This proves the reliability of the grey correla-tion method and provides an effective method to improve the surface topography of femtosecond laser micromachined gears.

femtosecond laserface gear materialablative morphologygrey relational methodoptimization of process parameters

明兴祖、李楚莹、李湾、杨向东、周春英、陈伟全

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广州华立学院机电工程学院,广东 广州 511325

湖南工业大学机械工程学院,湖南株洲 412007

湖南汽车工程职业学院机电工程学院,湖南株洲 412000

飞秒激光 面齿轮材料 烧蚀形貌 灰色关联法 工艺参数优化

2024

激光与红外
华北光电技术研究所

激光与红外

CSTPCD北大核心
影响因子:0.723
ISSN:1001-5078
年,卷(期):2024.54(12)