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电火花线切割TC4钛合金棱角质量控制方法研究

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为提高电火花线切割加工TC4钛合金时的棱角加工质量,结合电火花线切割加工特点及正交试验,采用脉宽、通道、跟踪以及丝速的四因素组合下测出加工工件不同角度的棱角质量缺损情况,研究不同切割角度下工件缺损的主要影响参数,得出各个角度最小缺损情况下的切割最佳参数.研究表明:在脉宽为9μs,跟踪值为4,通道为5个,运丝速度为50m/min时的TC4钛合金棱角缺损面积最小为0.032mm2;在脉宽为32μs,跟踪值为2,通道为7,运丝速度为50m/min时,材料切割速度最快为9.7mm2/min.
Research on Edge Quality Control Method of TC4 Titanium Alloy Wire EDM
In order to improve the edge quality of WEDM machining TC4 titanium alloy,com-bined with the characteristics of WEDM machining and orthogonal test,the four factors of pulse width,channel,tracking and wire speed were used to measure the edge quality defect of machining workpiece at different angles,and the main parameters affecting the workpiece defect at different cutting angles were studied.The optimal cutting parameters under the condition of minimum defect at each angle are ob-tained.The results show that when the pulse width is 9µs,the tracking value is 4,there are 5 channels,and the wire transport speed is 50m/min,the minimum angular defect area of TC4 titanium alloy is 0.032 mm2.When the pulse width is 32µs the tracking value is 2,the channel is 7,and the wire transport speed is 50 m/min,the fastest material cutting speed is 9.7 mm2/min.

wire EDMTC4 titanium alloyedge qualityorthogonal test

王柠、孙伦业

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安徽理工大学机械工程学院,安徽淮南 232001

电火花线切割 TC4钛合金 棱角质量 正交试验

矿山智能技术与装备省部共建协同创新中心开放基金

CICJMITE202204

2024

佳木斯大学学报(自然科学版)
佳木斯大学

佳木斯大学学报(自然科学版)

影响因子:0.159
ISSN:1008-1402
年,卷(期):2024.42(1)
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