计算机工程与设计2024,Vol.45Issue(2) :491-499.DOI:10.16208/j.issn1000-7024.2024.02.022

大幅面3D打印边缘能量均匀化畸变消除

Distortion elimination method by edge energy homogenization for large size 3D printer

张露 王宜怀 施连敏 李春亭
计算机工程与设计2024,Vol.45Issue(2) :491-499.DOI:10.16208/j.issn1000-7024.2024.02.022

大幅面3D打印边缘能量均匀化畸变消除

Distortion elimination method by edge energy homogenization for large size 3D printer

张露 1王宜怀 1施连敏 2李春亭1
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作者信息

  • 1. 苏州大学计算机科学与技术学院,江苏苏州 215006
  • 2. 苏州大学计算机科学与技术学院,江苏苏州 215006;武夷学院认知计算与智能信息处理福建省高校重点实验室,福建武夷山 354300
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摘要

在基于掩膜投影的CLIP型3D打印工艺中,通过平铺多台投影设备扩大成型幅面时,重叠区域像素亮度的叠加产生的光学接缝会导致模型实体在该处产生畸变,影响成型质量.针对该问题提出一种边缘能量均匀化方案,通过非线性衰减的方式设计一组对称灰度虚拟掩膜,与相邻设备的切分掩膜图像相融合,矫正重叠区域的紫外光强,使整个印刷平面获得均匀且统一的紫外曝光能.实际打印结果表明,该方案能够有效改善模型实体在光固化成型中切片薄层固化厚度不均和拼接处易断裂的问题,模型实体整体质量有明显提高.

Abstract

In the CLIP 3D printing process based on mask projection,when multiple projection devices are tiled to expand the molding area,the optical joints caused by the superposition of the pixel brightness in the overlapping area will lead to the distor-tion of the model entity there,affecting the molding quality.To address this issue,an edge energy homogenization scheme was proposed.By designing a set of symmetrical grayscale virtual masks in a nonlinear attenuation manner,it was fused with the seg-mentation mask images of adjacent devices to correct the ultraviolet light intensity in the overlapping area,so that the even and uniform UV exposure energy was obtained across the entire printing plane.The actual printing results show that the proposed scheme can effectively alleviate the problems of uneven solidification thickness of sliced thin layer and easy breakage at the splicing point in the photo-curing molding of the model entity,and the overall quality of the model entity is significantly improved.

关键词

连续无分层液体界面提取技术/大幅面/光学接缝/灰度虚拟掩膜/非线性衰减/3D打印/畸变消除

Key words

CLIP/large size/optical seam/grayscale virtual mask/nonlinear decay/3D printing technique/distortion elimination

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基金项目

国家自然科学基金项目(61672369)

认知计算与智能信息处理福建省高校重点实验室开放课题基金项目(KLCCIIP2021201)

出版年

2024
计算机工程与设计
中国航天科工集团二院706所

计算机工程与设计

CSTPCD北大核心
影响因子:0.617
ISSN:1000-7024
参考文献量18
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