首页|五轴测量复杂曲面粗糙度及其无干涉方法

五轴测量复杂曲面粗糙度及其无干涉方法

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针对航空复杂零件粗糙度检测难题,利用五轴测量机灵活性高、可达域广的特点,搭载粗糙度传感器,研究复杂曲面粗糙度测量方法.首先分析粗糙度传感器与工件位置的关系;然后研究传感器和工件的干涉判断方法,求解粗糙度五轴测量中测杆无干涉方位,对粗糙度可测区域进行预测;最后通过离心叶轮关键部位粗糙度检测实验验证算法的可行性和准确性.实验表明,基于五轴测量机的复杂曲面粗糙度检测是一种可行的接触式粗糙度检测方法,无干涉算法能够精确预测可测区域,在实现复杂零件关键部位粗糙度量化表达的同时大幅提高检测效率.
Five-axis measurement of complex surface roughness and its interference-free method
The surface quality of aerospace complex parts directly affects the performance and service life of aero en-gines.Surface roughness as one of the important parameters to measure the surface quality,its detection method is very critical.Aiming at the difficult problem of roughness measurement of aeronautical complex parts,the rough-ness measurement of complex curved surface was studied by using the five-axis measuring machine,which had high flexibility and wide reachability.The relationship between roughness sensor and workpiece position was analyzed.The interference check method between sensor and workpiece was studied,and the non-interference orientation of stylus in five axis roughness measurement was solved,so as to predict the measurable area of roughness.The feasi-bility and accuracy of the model were verified through the roughness inspection experiments of the key parts of the centrifugal impeller.The results showed that the complex surface roughness detection based on five-axis measuring machine was a feasible detection method.The interference-free algorithm could accurately predict the measurable ar-ea,which made it possible to quantify the roughness of the key parts of complex parts,while the detection efficiency was greatly improved.

five-axis measurementroughness inspectioninterference checkmeasurable area prediction

陈鹏、何金明、袁圆、姚宇峰、常智勇、万能

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西北工业大学机电学院,陕西 西安 710072

陕西省"四主体一联合"航空发动机智能装配工程技术中心,陕西 西安 710072

中国航发湖南动力机械研究所,湖南 株洲 412000

五轴测量 粗糙度检测 干涉判断 可测区域预测

国家自然科学基金资助项目陕西省重点研发计划资助项目

521754352021ZDLGY03-07

2024

计算机集成制造系统
中国兵器工业集团第210研究所

计算机集成制造系统

CSTPCD北大核心
影响因子:1.092
ISSN:1006-5911
年,卷(期):2024.30(2)
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