计算机集成制造系统2024,Vol.30Issue(7) :2474-2485.DOI:10.13196/j.cims.2021.0936

铁路货车钩舌检修数字孪生车间的研究与应用

Research and application of digital twins workshop for inspection and repair of coupler knuckle of railway wagon

杨康 吴少培 董志宇 李国芳 丁旺才
计算机集成制造系统2024,Vol.30Issue(7) :2474-2485.DOI:10.13196/j.cims.2021.0936

铁路货车钩舌检修数字孪生车间的研究与应用

Research and application of digital twins workshop for inspection and repair of coupler knuckle of railway wagon

杨康 1吴少培 1董志宇 1李国芳 1丁旺才1
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作者信息

  • 1. 兰州交通大学 机电工程学院,甘肃 兰州 730070
  • 折叠

摘要

为了实现对铁路货车检修车间的实时透明管控,提高车间管理的信息化和智能化水平.首先,基于数字孪生技术,提出一种数字孪生检修车间六维模型,介绍了系统核心功能和开发流程,并详细阐述了数据采集及交换、三维可视化场景构建,被检对象生成等全要素精准建模过程.其次,基于分布式MQTT构架的数据采集及交换的方法,建立多源异构数据流转节点的状态矩阵,利用嵌入式设备、采集卡、传感器,逻辑控制器与车间管控系统进行数据交换,结合检修车间设备、物料、产线等检修全过程动态模型,构建了虚实交互映射的检修车间数字孪生系统.最后,通过基于数据挖掘的钩舌检修跟踪、检修工艺甘特图等技术输出,展示了数字孪生关键技术在钩舌智能检修中的应用场景,验证了所提方法的有效性,同时为数字孪生在智能轨道交通中的应用提供参考.

Abstract

To realize the real-time and transparent management and control of railway freight car maintenance work-shop,and to improve the informatization and intelligence level of workshop management,a six-dimensional model of digital twin maintenance workshop was proposed based on digital twin technology,the core functions and develop-ment process of the system were introduced,and the whole element accurate modeling process such as data acquisi-tion and exchange,three-dimensional visual scene construction and inspected object generation were described in de-tail.Based on the data acquisition and exchange method of distributed MQTT architecture,the state matrix of multi-source heterogeneous data flow nodes was established,and the data was exchanged with the workshop man-agement and control system by using embedded equipment,acquisition card,sensor and logic controller.Combined with the dynamic model of the whole maintenance process of equipment,materials and production line in the mainte-nance workshop,the digital twin system of maintenance workshop with virtual real interactive mapping was con-structed.Through the technical output of coupler knuckle maintenance tracking and maintenance process Gantt chart based on data mining,the application scenario of digital twin key technology in coupler knuckle intelligent mainte-nance was displayed,which verified the effectiveness of the proposed method,and provided a reference for the appli-cation of digital twin in intelligent rail transit.

关键词

数字孪生/检修车间/实时信息/铁路货车

Key words

digital twin/maintenance workshop/real-time information/railway wagon

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基金项目

国家自然科学基金资助项目(12162020)

甘肃省自然科学基金资助项目(22JR5RA329)

甘肃省自然科学基金资助项目(21JR7RA311)

甘肃省自然科学基金资助项目(23JRRA1697)

兰州交通大学重点研发项目(ZDYF2302)

出版年

2024
计算机集成制造系统
中国兵器工业集团第210研究所

计算机集成制造系统

CSTPCD北大核心
影响因子:1.092
ISSN:1006-5911
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