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智能现场混装乳化炸药车研制及工程应用

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在矿石开采过程中,爆破工序的作业效率和安全性对于智能矿山建设具有重要影响.为了提升工业炸药现场混装技术的自动化、机械化水平,设计了一款智能现场混装乳化炸药车(简称"智能混装车"),详细介绍了智能混装车的整车结构、工艺原理、关键技术以及现场使用流程,并进行了工程应用.研究表明:① 智能混装车实现了自动寻孔、遥控对孔、智能装药、故障智能排查、数据远程管理等功能,提升了炸药现场混装技术的自动化、智能化水平;② 实现了装药参数实时提取,装药密度智能调节,确保炸药密度与岩石破碎能量精准匹配,显著提高了炸药能量利用率;③ 总装药工效(每人每分钟装药量)是普通混装车的 2 倍,是人工装药的 4.7~7.0 倍,提高了工作效率,降低了人工成本,整个爆破区域装药人员仅需 1 人,降低了人员暴露在危险环境的可能性,实现了本质安全.研究成果成功实现了长距离、多方位、多场景露天爆破安全高效装药,有助于提升我国智能化装药技术水平.
Development and Engineering Application of Intelligent On-site Mixed Emulsion Explosive Truck
In the process of ore mining,the operation efficiency and safety of blasting process have an important impact on the construction of intelligent mine.In order to improve the automation and mechanization level of industrial explosive field mixing technology,an intelligent field mixing emulsion explosive vehicle(referred to as intelligent mixing vehicle)was de-signed.The structure,process principle,key technology and field use flow of intelligent mixing vehicle were introduced in de-tail,and the engineering application was carried out.The study results show that:① The intelligent mixed loading vehicle reali-zes the functions of automatic hole finding,remote control of holes,intelligent charge,intelligent fault investigation,remote data management,etc.,which improves the automation and intelligent level of explosive field mixed loading technology;② Realize real-time extraction of charge parameters,intelligent adjustment of charge density,ensure accurate matching of explosive density and rock crushing energy,and significantly improve the utilization rate of explosive energy;③ The total charge efficiency(charge per person per minute)is 2 times that of ordinary mixed vehicles,4.7 to 7.0 times that of human tooling,which im-proves work efficiency and reduces labor costs,and only 1 person is needed for charging personnel in the entire blasting area,reducing the possibility of exposing personnel to dangerous environments and achieving intrinsic safety.The study results have successfully realized the safe and efficient charging of long-distance,multi-directional and multi-scene open-air blasting,which is helpful to improve the technical level of intelligent charging in China.

mine blastingmixed emulsion explosives vehicleautomatic hole findingremote transmissionintelligent fault detecionintrinsic safetyintelligent blasting

李萍丰、李大财、申卫峰

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宏大爆破工程集团有限责任公司,广东 广州 510623

李萍丰劳模和工匠人才创新工作室,广东 广州 510623

湖南金聚能科技有限公司,湖南 长沙 410000

矿山爆破 混装乳化炸药车 自动寻孔 远程传输 故障智能排查 本质安全 智能爆破

辽宁省"兴辽英才计划"项目

XLYC2203173

2024

金属矿山
中钢集团马鞍山矿山研究院 中国金属学会

金属矿山

CSTPCD北大核心
影响因子:0.935
ISSN:1001-1250
年,卷(期):2024.(1)
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