金属矿山2024,Issue(2) :225-231.DOI:10.19614/j.cnki.jsks.202402027

基于FEM、CFD和DEM耦合的三产品磁选柱磁选过程模拟

Simulation of Three Product Magnetic Separation Column Process Simulation Based on FEM,CFD and DEM Coupling

吴俊杰 岳翔 郭小飞 代淑娟 张洺睿 任伟杰
金属矿山2024,Issue(2) :225-231.DOI:10.19614/j.cnki.jsks.202402027

基于FEM、CFD和DEM耦合的三产品磁选柱磁选过程模拟

Simulation of Three Product Magnetic Separation Column Process Simulation Based on FEM,CFD and DEM Coupling

吴俊杰 1岳翔 1郭小飞 1代淑娟 1张洺睿 2任伟杰3
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作者信息

  • 1. 辽宁科技大学矿业工程学院,辽宁鞍山 114051
  • 2. 抚顺罕王傲牛矿业股份有限公司,辽宁抚顺 113000
  • 3. 北京建工资源循环利用有限公司,北京 100080
  • 折叠

摘要

为探明磁铁矿颗粒在三产品磁选柱中的运动规律和影响因素,采用FEM、CFD和DEM耦合的方法对其磁选过程进行模拟,并通过实际分选试验进行验证.基于磁铁矿粒度分布、矿物组成、磁化特性和力学特性,建立了磁铁矿重叠球体颗粒模型,采用ANSYS有限元软件模拟三产品磁选柱的磁场分布,采用Fluent软件模拟三产品磁选柱的流场分布,采用EDEM-API技术在离散元软件EDEM中实现矿石颗粒、磁场和流场的耦合,模拟三产品磁选柱的磁感应强度、励磁周期以及上升水流速对分选过程的影响.在给矿TFe品位为61.42%的情况下,模拟试验得到的精矿、中矿和尾矿的TFe品位分别为63.60%、58.44%和29.63%.采用φ159型三产品磁选柱在与模拟条件相同的情况下进行分选试验.结果表明,精矿、中矿和尾矿的TFe品位分别为65.55%、42.58%和24.23%,模拟试验与实际试验的相对误差在3%以内.

Abstract

In order to find out the movement law and influencing factors of magnetite particles in the three-product mag-netic separation column,the magnetic separation process was simulated by FEM,CFD and DEM coupling method,and verified by the actual separation test.Based on the particle size distribution,mineral composition,magnetization characteristics and me-chanical properties of magnetite,the overlapping sphere particle model of magnetite was established.ANSYS software was used to simulate the magnetic field distribution of three-product magnetic separation column.Fluent software was used to simulate the flow field distribution of the three-product magnetic separation column.EDEM-API was used to realize the coupling of ore particles,pulsating magnetic field and flow field in the discrete element software EDEM.The effects of magnetic induction in-tensity,excitation period and rising water flow rate of the three-product magnetic separation column on the separation process were simulated.When the TFe grade of the ore is 61.42%,the TFe grades of the concentrate,the middle ore and the tailings obtained by the simulation test are 63.60%,58.44%and 29.63%,respectively.The separation test was carried out by usingφ159 three-product magnetic separation column under the same simulation conditions.The results show that the TFe grade of concentrate,middle ore and tailings is 65.55%,42.58%and 24.23%respectively,and the relative error between the simula-tion test and the actual test is less than 3%.

关键词

三产品磁选柱/磁铁矿颗粒模型/动态磁场/流场/单向耦合

Key words

three-product magnetic separation column/magnetite particle model/dynamic magnetic field/flow field/one-way coupling

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基金项目

辽宁省"兴辽英才计划"项目(XLYC20020208)

辽宁省教育厅项目(JYT2D2023097)

辽宁省教育厅服务地方项目(2020FWDF12)

出版年

2024
金属矿山
中钢集团马鞍山矿山研究院 中国金属学会

金属矿山

CSTPCD北大核心
影响因子:0.935
ISSN:1001-1250
参考文献量17
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