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碎磨功耗理论的发展与展望

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矿山碎磨作业电力消耗占据全球总电力消耗的近 2%,同时也是矿山生产中能耗最高的作业单元.碎磨流程能耗预测是碳排放和能源管理、矿山生产管理和数字矿山建设必不可少的重要环节.对基克、雷廷格和邦德等关于碎磨功耗的三大经典理论进行了回顾,着重介绍了邦德理论的发展历程并讨论了其在现代碎磨流程生产实践中应用的局限性.对上世纪 70 年代以来陆续提出的多种新的碎磨功耗理论进行了介绍,并讨论对比了邦德理论模型和新的理论模型对碎磨流程单位能耗的预测精度.总结了碎磨功耗理论模型在碎磨工艺流程设计与设备选型、碎磨流程运行效率评估与优化、金属矿山生产能力预测与管理以及金属矿山碎磨能耗碳评估模型等 4 个方面的应用价值.尽管该领域自主知识产权上的不足对我国数据安全和矿山生产造成了障碍,但随着国内矿山数字化智能化建设的飞速发展,我国碎磨功耗理论模型必将在较短时间内迎来显著的突破.
Development and Prospects of Comminution Energy Consumption Theory
Comminution operations electricity consumption in mine account for nearly 2%of the global total electricity consumption,and are also the most energy-consumptive operating unit in mining production.The energy consumption prediction of comminution process is an essential part of carbon emissions and energy management,mine-site production management,and digital mine construction.This paper reviews the three classic theories on comminution energy consumption by Kick,Rittinger,and Bond,with a focus on introducing the development process of Bond's theory and discussing its limitations in modern com-minution process production practice.Various emerging theories of comminution energy consumption that have been proposed since the 1970s are introduced.The predictive accuracy of the Bond theory model and the emerging theory models for comminu-tion process unit energy consumption are discussed and compared.The application value of energy-based comminution models are summarized in four aspects:comminution process design and equipment selection,comminution process operation efficiency evaluation and optimization,metal mine production capacity prediction and management,and metal mine comminution energy consumption carbon evaluation model.Although the lack of independent intellectual property rights in this field poses obstacles to data security and mining production of China,with the rapid development of digital and intelligent construction in domestic mines,the energy-based comminution models in China is bound to experience significant breakthroughs in a relatively short pe-riod of time.

comminution energy consumption theorycarbon emission assessmentintelligent minesiteore breakage char-acteristics

左蔚然、戴元松、许京伟、杨云

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福州大学紫金地质与矿业学院,福建 福州 350108

济南重工股份有限公司,山东 济南 250109

碎磨功耗理论 碳排放评估 智能矿山 矿石碎磨特性

国家自然科学基金

52074091

2024

金属矿山
中钢集团马鞍山矿山研究院 中国金属学会

金属矿山

CSTPCD北大核心
影响因子:0.935
ISSN:1001-1250
年,卷(期):2024.(5)
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