首页|一种矿石颗粒冲击断裂能测定的新装置——以萤石和石英为例

一种矿石颗粒冲击断裂能测定的新装置——以萤石和石英为例

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球磨机理模型可从微观层面描述磨矿过程,其中颗粒断裂能的准确测定至关重要.研究团队以压电式冲击力传感器为核心,设计了一种新的矿石颗粒断裂能测试装置,使用该装置对石英和萤石进行了单颗粒冲击试验,研究了冲击头形状、矿物种类、加载速率和颗粒尺寸等因素对断裂能的影响规律.结果表明:冲击力-时间关系曲线可用于判断主断裂的发生;平头、圆头和圆头曲率对断裂能影响不大;不同矿物断裂能差异与其力学性质相关;加载速率对断裂能有一定影响;断裂能具有尺寸效应,随颗粒尺寸减小而减小,但比断裂能则增大.进一步采用样条插值和Tavares粒度公式对断裂能的粒度分布进行了回归分析,拟合优度R2 为 0.9.球磨仿真模型中颗粒断裂能测试装置的研发,有助于深入理解磨矿过程的基础理论.
A new Apparatus for Measuring the Impact Fracture Energy of Ore Particles:Taking Fluorite and Quartz as Examples
The ball mill mechanism model describes the grinding process at a microscopic level,where accurately deter-mining particle fracture energy is essential.The research team developed a novel testing device for measuring the fracture ener-gy of ore particles,utilizing a piezoelectric impact force sensor as its core component.This device enabled the team to conduct single-particle impact tests on quartz and fluorite,investigating factors such as impact head shape,mineral type,loading rate,and particle size affect fracture energy.The results revealed that the impact force-time relationship curve can effectively indi-cate the occurrence of primary fractures.It was found that the shape of the impact head—whether flat,rounded,or with rounded curvature—has minimal effect on fracture energy.The differences in fracture energy among various minerals are linked to their mechanical properties.Additionally,the loading rate significantly influences fracture energy.Fracture energy also exhibits a size effect,decreasing with smaller particle sizes while the ratio of fracture energy increases.Moreover,spline interpolation and the Tavares particle size distribution model were employed for regression analysis of the particle size distribution of fracture energy,achieving a goodness of fit(R2)of 0.9.The development of this particle fracture energy testing device within the ball mill sim-ulation model enhances our understanding of the fundamental theories governing the grinding process.

ball millparticle fracture energysingle particle impactTavares model

柳随年、周龙旭、王嘉伟、张艳清、张鹏辉、李沛、曹钊

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内蒙古矿业工程重点实验室,内蒙古 包头 014010

内蒙古科技大学矿业与煤炭学院,内蒙古 包头 014010

包钢集团宝山矿业有限责任公司,内蒙古 白云鄂博 014080

球磨 颗粒断裂能 单颗粒冲击 Tavares模型

2024

金属矿山
中钢集团马鞍山矿山研究院 中国金属学会

金属矿山

CSTPCD北大核心
影响因子:0.935
ISSN:1001-1250
年,卷(期):2024.(12)