首页|基于正交实验法的BS960E高强钢的淬火工艺优化

基于正交实验法的BS960E高强钢的淬火工艺优化

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基于正交实验法研究了淬火过程中加热速率、保温温度、保温时间和冷却速率等参数对BS960E贝氏体高强钢显微组织和力学性能的影响.结果表明,淬火后BS960E钢的组织均为板条马氏体;通过正交实验法设计的淬火工艺获得最小平均晶粒尺寸的最优参数组合为:加热速率50 ℃/s、保温温度920℃及保温时间2 min;获得最大维氏硬度的最优参数组合为:加热速率50 ℃/s、保温温度1010 ℃、保温时间2 min及冷却速度100 ℃/s.通过增设对照实验组验证了正交实验法的正确性,正交实验设计的试样最小平均晶粒尺寸为6.36 μm,马氏体板条群、马氏体板条块和马氏体板条分别为5.2 μm、1.24 μm和336.3 nm.正交实验设计的试样最大硬度为424.3 HV,马氏体板条群、马氏体板条块和马氏体板条分别为8.5 μm、1.65 μm和333.5 nm.相比于前者,后者在冷却速率相同(100 ℃/s)的情况下,由更高的温度(1010 ℃)降低至室温,产生了更大的过冷度,马氏体相变驱动力增加导致位错密度增加,大角度晶界占比由70.5%提高至83.3%,因此硬度更高.
Optimization of quenching process for BS960E high strength steel based on orthogonal experimental method
Based on the orthogonal experimental method,the effects of heating rate,holding temperature,holding time and cooling rate during the quenching process on microstructure and mechanical properties of BS960E bainitic high-strength steel were studied.The results show that the microstructure of quenched BS960E steel is lath martensite.The optimal parameter combination for obtaining the minimum average grain size through orthogonal experimental design of the quenching process is:heating rate of 50 ℃/s,holding temperature of 920 ℃,holding time of 2 min and cooling rate of 100 ℃/s.The optimal parameter combination for obtaining the maximum Vickers hardness is:heating rate of 50 ℃/s,holding temperature of 1010 ℃,holding time of 2 min and cooling rate of 100 ℃/s.The correctness of the orthogonal experimental method is verified by adding a control experimental group.The minimum average grain size of the sample designed by the orthogonal experiment is 6.36 μm,and the packets,blocks and laths of lath martensite are 5.2 μm,1.24 μm and 336.3 nm,respectively.The maximum hardness of the sample designed by orthogonal experiment is 424.3 HV,and the packets,blocks and laths of lath martensite are 8.5 μm,1.65 μm and 333.5 nm,respectively.Compared to the former,the latter decreases from a higher temperature(1010 ℃)to room temperature at the same cooling rate(100 ℃/s),resulting in greater undercooling,the increase in martensitic transformation driving force leads to an increase in dislocation density,and the proportion of large angle grain boundaries increases from 70.5%to 83.3%,resulting in higher hardness.

BS960E steelorthogonal experimental methodoriginal austenite grain sizelath martensiteVickers hardness

许立雄、马瑞杰、张毅、金东浩、王兰兰

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中冶南方工程技术有限公司,湖北武汉 430200

北京科技大学钢铁共性技术协同创新中心,北京 100089

BS960E钢 正交实验法 原始奥氏体晶粒尺寸 板条马氏体 维氏硬度

2024

材料热处理学报
中国机械工程学会

材料热处理学报

CSTPCD北大核心
影响因子:0.958
ISSN:1009-6264
年,卷(期):2024.45(3)
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