金属学报2023,Vol.59Issue(11) :1523-1532.DOI:10.11900/0412.1961.2022.00218

渣-金界面气泡夹带行为数值物理模拟

Physical and Mathematical Simulation on the Bubble Entrainment Behavior at Slag-Metal Interface

周小宾 赵占山 汪万行 徐建国 岳强
金属学报2023,Vol.59Issue(11) :1523-1532.DOI:10.11900/0412.1961.2022.00218

渣-金界面气泡夹带行为数值物理模拟

Physical and Mathematical Simulation on the Bubble Entrainment Behavior at Slag-Metal Interface

周小宾 1赵占山 2汪万行 1徐建国 1岳强1
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作者信息

  • 1. 安徽工业大学 冶金工程学院 马鞍山 243032
  • 2. 日照钢铁控股集团有限公司 ESP制造部 日照 276806
  • 折叠

摘要

利用物理模拟和数值模拟研究气泡和熔渣不同物性参数对气泡在渣-金界面夹带量的影响.研究结果表明,影响气泡夹带量和渣-金界面面积的主要因素是气泡直径,其次是渣层密度,渣黏度和界面张力对气泡夹带影响相对较小.气泡初始直径由10 mm增大到16 mm,气泡夹带量增大了7.41倍,渣-金界面面积增量最大值增大3.67倍.渣层密度由2000 kg/m3增大到5000 kg/m3,气泡夹带量增大了62.3%,渣-金界面面积最大值增大了13.1%.渣-金界面张力和黏度增大,气泡夹带量和渣-金界面面积均降低.渣-金界面张力从0.65 N/m增大到1.10 N/m,气泡夹带量减小了30.6%,渣-金界面面积最大值减小6.4%.渣层黏度由0.05 Pa·s增大到2.0 Pa·s时,气泡夹带量降低18.4%,渣-金界面面积最大值减小10.2%.

Abstract

The flow and interaction between slag,metals,and bubbles are very complicated phe-nomena in metallurgical processes,such as desulfurization in hot metal pretreatment,steelmaking pro-cess in a converter,and second refining process.The molten steel or hot metal can be entrained into the slag when a bubble or bubbles flow through the slag-metal interface during the metallurgical process.The bubble entrainment behavior can increase the heat and mass transfer and,in turn,increase the chemical reaction efficiency of the slag-metal interface.Investigating the entrainment behavior helps in understanding the interaction between bubbles and liquid phases.The current study focuses on the ef-fects of bubbles and slag properties on the bubble entrainment behaviors at the slag-metal interface.The results show that the bubble size is the most important factor influencing the entrainment,followed by the slag density.The slag viscosity and interfacial tension of the slag-metal interface show a weaker effect on the entrainment.In particular,the entrainment volume of steel and maximum area of the slag-metal inter-face increase by 7.41 and 3.67 times when the bubble diameter increased from 10 to 16 mm,respective-ly.When the slag density increases from 2000 to 5000 kg/m3,the entrainment volume of steel and maxi-mum area of the slag-metal interface increase by 62.3%and 13.1%,respectively.The increasing in slag viscosity and interfacial tension is less affected by slag entrainment and interface area.The entrainment volume of steel and maximum area of the slag-metal interface are decreased by 30.6%and 6.4%when the interfacial tension of the slag-metal interface increases from 0.65 to 1.10 N/m,respectively.Similarly,when the slag viscosity increases from 0.05 to 2.0 Pa·s,the entrainment volume of steel and maximum area of the slag-metal decrease by 18.4%and 10.2%,respectively.

关键词

渣-金界面/气泡夹带/界面张力/数值模拟/物理模拟

Key words

slag-metal interface/bubble entrainment/interfacial tension/mathematical simulation/physical simulation

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基金项目

国家自然科学基金(51704006)

国家自然科学基金(51774004)

出版年

2023
金属学报
中国金属学会

金属学报

CSTPCDCSCD北大核心
影响因子:0.925
ISSN:0412-1961
参考文献量4
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