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圆柱滚子轴承中偏歪斜滚子的修形设计

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为了减小滚子的边缘效应和偏歪斜效应,采用Eyring非牛顿流变模型,将抛物线修形函数应用于有限长线接触热弹流润滑中,压力求解采用多重网格技术,温度求解采用逐列扫描技术.当圆柱滚子歪斜后,采用特殊的坐标变换技术求解.当圆柱滚子偏斜后,先给定无量纲载荷偏距的初始值Ew,然后求得油膜压力和油膜厚度,计算无量纲力矩M.计算力矩的相对误差ErrM,同时通过高松弛得到载荷偏距的新值.当滚子分别处于理想状态、偏斜状态、歪斜状态和偏歪斜耦合状态时,对滚子母线进行修形都可减小滚子的边缘效应,并能减小滚子的偏斜或歪斜效应;滚子处于4种状态下时,滚子母线修形存在一个最佳量.4种滚子状态对应的最佳修形量分别为9、11、14和16 μm.采用给直母线滚子加上一个凸度函数进行修形的方法简单可行,为滚子修形的工程应用提供了新思路.
Profile Modification for Tilting Coupled with Skew Roller in Cylindrical Roller Bearing
In order to reduce the edge effect,the tilting and skew effect of the roller.Using the Eyring Non-Newtonian fluid model,the parabolic modification function is applied to a finite line contact thermal EHL model.The pressure is solved with multilevel method and the temperature is calculated with sequential column sweeping technique.A special coordinate transformation technology is used for the solving of cylindrical roller skew.For the tilting rollers,the initial value of a dimensionless load offset distance Ew is given,and then the oil film pressure,the film thickness,and the dimensionless momem M are obtained.Moreover,the relative error of torque ErrM is calculated,and a new value of the load is obtained simultaneously.when the roller is at the ideal,the tilting,the skew or the tilting coupled with the skew status,the profile modification for the roller generatrix can reduce the edge effect and the tilting or the skew effect.In addition,an optimum value of the profile modification for the roller generatrix exists at the four kinds of status.The optimum value is 9,11,14 and 16 mm at the four status.The method which a profile modification function is added on the straight roller generatrix is simple and feasible.A new idea for the engineering application of the roller profile modification is provided.

Thermal EHLFinite line contactNon-Newtonian fluidTilting coupled with skew rollerRoller profile modification

马明明、刘晓玲、田效永、赵慧敏

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青岛理工大学机械工程学院,山东青岛266520

热弹流润滑 有限长线接触 非牛顿流体 偏歪斜滚子 滚子修形机制

国家自然科学基金山东省自然科学基金

51475250ZR2014JL037

2017

机械传动
郑州机械研究所 中国机械通用零部件工业会齿轮分会 中国机械工程学会

机械传动

CSTPCDCSCD北大核心
影响因子:0.534
ISSN:1004-2539
年,卷(期):2017.41(3)
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