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柔性装配模式下飞机薄壁件装配偏差分析

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针对柔性装配模式下飞机薄壁件的装配特点,综合考虑薄壁件的制造偏差、柔性工装的定位偏差及柔性件在装配力作用下的变形误差,提出一种基于柔性装配的飞机薄壁件装配偏差模型.首先,结合柔性工装定位偏差,通过确定性定位法对薄壁件发生转动和平动产生的刚性偏差进行分析,并利用影响系数法和超元刚度矩阵理论对薄壁件因夹紧和铆接装配而产生的柔性变形进行分析.其次,针对薄壁件偏差传递规律建立了装配偏差模型,利用MATLAB求解可得到薄壁件上各关键特性点的法向偏差,对装配体最终偏差进行了有效预测.最后,通过某型飞机薄壁件进行实例验证,并借助有限元分析软件ABAQUS对薄壁件装配过程进行仿真.通过对关键测点装配偏差的计算结果和仿真结果对比,验证了文中提出的飞机薄壁件装配偏差模型的可行性.
Assembly Deviation Analysis of Aircraft Thin-walled Parts under Flexible Assembly Mode
Aiming at the assembly characteristics of aircraft thin-walled parts under flexible assembly mode,this paper proposes a model of aircraft thin-walled parts assembly deviation based on flexible assembly,taking into account the manufacturing deviation of thin-walled parts,the positioning deviation of flexible tooling and the deformation error of flexible parts under the action of assembly force.Firstly,combined with the positioning deviation of flexible tooling,the rigid deviation caused by rotation and translation of thin-walled parts is analyzed by deterministic positioning method,and the flexible deformation caused by clamping and riveting assembly of thin-walled parts is analyzed by using the influence coefficient method and superelement stiffness matrix theory.Secondly,an assembly deviation model is established for the deviation transfer law of thin-walled parts,and the normal deviation of key characteristic points on thin-walled parts can be obtained by using MATLAB,and the final deviation of the assembly is effectively predicted.Finally,the case verification of a certain type of aircraft thin-walled parts is carried out,and the assembly process of thin-walled parts is simulated with the help of finite element analysis software ABAQUS.By comparing the calculation results and simulation results of the assembly deviation of key measurement points,the feasibility of the assembly deviation model of aircraft thin-walled parts proposed in this paper is verified.

aircraft thin-walled partsassembly deviation modelimpact coefficient methodsuperelement stiffness matrixFinite element analysis

乔康壮、曲学军

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沈阳航空航天大学航空宇航学院,沈阳 110136

沈阳航空航天大学航空制造工艺数字化国防重点学科实验室,沈阳 110136

飞机薄壁件 装配偏差模型 影响系数法 超元刚度矩阵 有限元分析

2025

机械工程师
黑龙江省机械科学研究院 黑龙江省机械工程学会

机械工程师

影响因子:0.136
ISSN:1002-2333
年,卷(期):2025.(1)