中国机械工程学报2024,Vol.37Issue(2) :115-136.DOI:10.1186/s10033-024-01011-x

Grindability Evaluation of Ultrasonic Assisted Grinding of Silicon Nitride Ceramic Using Minimum Quantity Lubrication Based SiO2 Nanofluid

Yusuf Suleiman Dambatta Changhe Li Mohd Sayuti Ahmed A D Sarhan Min Yang Benkai Li Anxue Chu Mingzheng Liu Yanbin Zhang Zafar Said Zongming Zhou
中国机械工程学报2024,Vol.37Issue(2) :115-136.DOI:10.1186/s10033-024-01011-x

Grindability Evaluation of Ultrasonic Assisted Grinding of Silicon Nitride Ceramic Using Minimum Quantity Lubrication Based SiO2 Nanofluid

Yusuf Suleiman Dambatta 1Changhe Li 2Mohd Sayuti 3Ahmed A D Sarhan 4Min Yang 2Benkai Li 2Anxue Chu 2Mingzheng Liu 2Yanbin Zhang 5Zafar Said 6Zongming Zhou7
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作者信息

  • 1. School of Mechanical and Automotive Engineering,Qingdao University of Technology,Qingdao 266520,China;Mechanical Engineering Department,Ahmadu Bello University,Zaria 810106,Nigeria
  • 2. School of Mechanical and Automotive Engineering,Qingdao University of Technology,Qingdao 266520,China
  • 3. Mechanical Engineering Department,University of Malaya,50603 Kuala Lumpur,Malaysia
  • 4. Depart-ment of Mechanical Engineering,King Fahd University of Petroleum & Miner-als,31261 Dhahran,Saudi Arabia
  • 5. State Key Laboratory of Ultra-Precision Machining Technology,Department of Industrial and Systems Engineer-ing,The Hong Kong Polytechnic University,Hong Kong,China
  • 6. College of Engineering,University of Sharjah,27272 Sharjah,United Arab Emirates
  • 7. Hanergy(Qingdao)Lubrication Technology Co.,Ltd.,Qingdao 266100,China.
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Abstract

Minimum quantity Lubrication(MQL)is a sustainable lubrication system that is famous in many machining systems.It involve the spray of an infinitesimal amount of mist-like lubricants during machining processes.The MQL system is affirmed to exhibit an excellent machining performance,and it is highly economical.The nanofluids are understood to exhibit excellent lubricity and heat evacuation capability,compared to pure oil-based MQL system.Studies have shown that the surface quality and amount of energy expended in the grinding operations can be reduced consid-erably due to the positive effect of these nanofluids.This work presents an experimental study on the tribological performance of SiO2 nanofluid during grinding of Si3N4 ceramic.The effect different grinding modes and lubrication systems during the grinding operation was also analyzed.Different concentrations of the SiO2 nanofluid was manu-factured using canola,corn and sunflower oils.The quantitative evaluation of the grinding process was done based on the amount of grinding forces,specific grinding energy,frictional coefficient,and surface integrity.It was found that the canola oil exhibits optimal lubrication performance compared to corn oil,sunflower oil,and traditional lubrication systems.Additionally,the introduction of ultrasonic vibrations with the SiO2 nanofluid in MQL system was found to reduce the specific grinding energy,normal grinding forces,tangential grinding forces,and surface roughness by 65%,57%,65%,and 18%respectively.Finally,regression analysis was used to obtain an optimum parameter combinations.The observations from this work will aid the smooth transition towards ecofriendly and sus-tainable machining of engineering ceramics.

Key words

Minimum quantity lubrication(MQL)/Ultrasonic assisted grinding(UAG)/Eco-friendly lubricants/Nanofluid/Grinding/Ceramic

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出版年

2024
中国机械工程学报
中国机械工程学会

中国机械工程学报

CSTPCD
影响因子:0.765
ISSN:1000-9345
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