中国机械工程学报2024,Vol.37Issue(2) :213-227.DOI:10.1186/s10033-023-00972-9

Optimization of Fixture Number in Large Thin-Walled Parts Assembly Based on IPSO

Changhui Liu Jing Wang Ying Zheng Ke Jin Jianbo Yu Jianfeng Liu
中国机械工程学报2024,Vol.37Issue(2) :213-227.DOI:10.1186/s10033-023-00972-9

Optimization of Fixture Number in Large Thin-Walled Parts Assembly Based on IPSO

Changhui Liu 1Jing Wang 2Ying Zheng 2Ke Jin 2Jianbo Yu 2Jianfeng Liu3
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作者信息

  • 1. School of Mechanical Engineering,Tongji University,Shanghai 201804,China;Shanghai Jiaotong University,Shanghai 200240,China
  • 2. School of Mechanical Engineering,Tongji University,Shanghai 201804,China
  • 3. Shanghai Waigaoqiao Shipbuilding Co.,Ltd.,Shanghai 200137,China
  • 折叠

Abstract

There are lots of researches on fixture layout optimization for large thin-walled parts.Current researches focus on the positioning problem,i.e.,optimizing the positions of a constant number of fixtures.However,how to deter-mine the number of fixtures is ignored.In most cases,the number of fixtures located on large thin-walled parts is determined based on engineering experience,which leads to huge fixture number and extra waste.Therefore,this paper constructs an optimization model to minimize the number of fixtures.The constraints are set in the optimiza-tion model to ensure that the part deformation is within the surface profile tolerance.In addition,the assembly gap between two parts is also controlled.To conduct the optimization,this paper develops an improved particle swarm optimization(IPSO)algorithm by integrating the shrinkage factor and adaptive inertia weight.In the algorithm,particles are encoded according to the fixture position.Each dimension of the particle is assigned to a sub-region by constraining the optional position range of each fixture to improve the optimization efficiency.Finally,a case study on ship curved panel assembly is provided to prove that our method can optimize the number of fixtures while meet-ing the assembly quality requirements.This research proposes a method to optimize the number of fixtures,which can reduce the number of fixtures and achieve deformation control at the same time.

Key words

Assembly quality/Large thin-walled parts/Fixture layout/PSO/FEM

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基金项目

国家自然科学基金(52005371)

Shanghai Pujiang Program of China(2020PJD071)

上海市自然科学基金(22ZR1463900)

中央高校基本科研业务费专项()

出版年

2024
中国机械工程学报
中国机械工程学会

中国机械工程学报

CSTPCDCSCD
影响因子:0.765
ISSN:1000-9345
参考文献量33
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