首页|Microstructure,Corrosion and Mechanical Properties of Medium-Thick 6061-T6 Alloy/T2 Pure Cu Dissimilar Joints Produced by Double Side Friction Stir Z Shape Lap-Butt Welding

Microstructure,Corrosion and Mechanical Properties of Medium-Thick 6061-T6 Alloy/T2 Pure Cu Dissimilar Joints Produced by Double Side Friction Stir Z Shape Lap-Butt Welding

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A novel double side friction stir Z shape lap-butt welding(DS-FSZW)process was proposed to achieve excellent mechanical properties of Al/Cu medium-thick dissimilar joints.The influence of welding parameters on weld micro-structure and properties of DS-FSZW joint were systematically investigated.It indicated that defect-free medium-thick Al/Cu DS-FSZW joint could be achieved under an optimal welding parameter.DS-FSZW joint was prone to form void defects in the bottom of the second-pass weld.The recrystallization mechanisms at the top and middle of the weld nugget zone(WNZ)were continuous dynamic recrystallization(CDRX)and geometric dynamic recrystallization(GDRX).While the major recrystallization mechanism at the bottom of the WNZ was GDRX.DS-FSZW joint of the opti-mal welding condition with 850 r/min-400 mm/min was produced with a continuous thin and crack-free IMCs layer at the Al/Cu interface,and the maximum tensile strength of this joint is 160.57 MPa,which is equivalent to 65.54%of pure Cu base material.Moreover,the corrosion resistance of Al/Cu DS-FSZW joints also achieved its maximum value at the optimal welding parameter of 850 r/min-400 mm/min.It demonstrates that the DS-FSZW process can simulta-neously produce medium-thick Al/Cu joints with excellent mechanical performance and corrosion resistance.

DS-FSZWAl/Cu dissimilar jointCorrosion behaviourIntermetallic compoundsMicrostructureMechanical properties

Jiuxing Tang、Guoxin Dai、Lei Shi、Chuansong Wu、Sergey Mironov、Surendra Kumar Patel、Song Gao、Mingxiao Wu

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MOE Key Lab for Liquid-Solid Structure Evolution and Materials Processing,Shandong University,Jinan 250061,China

Laboratory of Mechanical Properties of Nanoscale Materials and Superalloys,Belgorod State University,Belgorod 308015,Russia

School of Mechanical Engineering,Qilu University of Technology(Shandong Academy of Sciences),Jinan 250353,China

State Grid Henan Electric Power Research Institute,Zhengzhou 450052,China

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国家自然科学基金国家自然科学基金Key Research and Development Program of Shandong Province of ChinaQilu Young Scholar Program of Shandong University of China

52275349520350052021ZLGX01

2024

中国机械工程学报
中国机械工程学会

中国机械工程学报

CSTPCD
影响因子:0.765
ISSN:1000-9345
年,卷(期):2024.37(2)