中国机械工程学报2024,Vol.37Issue(3) :136-150.DOI:10.1186/s10033-024-01058-w

Calculation and Analysis of TVMS Considering Profile Shifts and Surface Wear Evolution Process of Spur Gear

Wenzheng Liu Rupeng Zhu Wenguang Zhou Jingjing Wang
中国机械工程学报2024,Vol.37Issue(3) :136-150.DOI:10.1186/s10033-024-01058-w

Calculation and Analysis of TVMS Considering Profile Shifts and Surface Wear Evolution Process of Spur Gear

Wenzheng Liu 1Rupeng Zhu 1Wenguang Zhou 1Jingjing Wang1
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作者信息

  • 1. College of Mechanical and Electrical Engineering,Nanjing University of Aeronautics and Astronautics,Nanjing,China
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Abstract

Profile shift is a highly effective technique for optimizing the performance of spur gear transmission systems.How-ever,tooth surface wear is inevitable during gear meshing due to inadequate lubrication and long-term operation.Both profile shift and tooth surface wear(TSW)can impact the meshing characteristics by altering the involute tooth profile.In this study,a tooth stiffness model of spur gears that incorporates profile shift,TSW,tooth deformation,tooth contact deformation,fillet-foundation deformation,and gear body structure coupling is established.This model efficiently and accurately determines the time-varying mesh stiffness(TVMS).Additionally,an improved wear depth prediction method for spur gears is developed,which takes into consideration the mutually prime teeth numbers and more accurately reflects actual gear meshing conditions.Results show that consideration of the mutual prime of teeth numbers will have a certain impacton the TSW process.Furthermore,the finite element method(FEM)is employed to accurately verify the values of TVMS and load sharing ratio(LSR)of profile-shifted gears and worn gears.This study quantitatively analyzes the effect of profile shift on the surface wear process,which suggests that gear profile shift can partially alleviate the negative effects of TSW.The contribution of this study provides valu-able insights into the design and maintenance of spur gear systems.

Key words

Profile shift/Tooth surface wear/Structure coupling effect/Improved wear depth prediction method/TVMS

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基金项目

National Natural Science Foundation of China(52275061)

出版年

2024
中国机械工程学报
中国机械工程学会

中国机械工程学报

CSTPCD
影响因子:0.765
ISSN:1000-9345
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