中国机械工程学报2024,Vol.37Issue(4) :306-326.DOI:10.1186/s10033-024-01067-9

Failure Analysis of Dissimilar Metal Welds between Ferritic Heat Resistant Steels and Austenitic Stainless Steels in Power Plant

Xiaogang Li Junfeng Nie Xin Wang Kejian Li Haiquan Zhang
中国机械工程学报2024,Vol.37Issue(4) :306-326.DOI:10.1186/s10033-024-01067-9

Failure Analysis of Dissimilar Metal Welds between Ferritic Heat Resistant Steels and Austenitic Stainless Steels in Power Plant

Xiaogang Li 1Junfeng Nie 1Xin Wang 1Kejian Li 2Haiquan Zhang1
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作者信息

  • 1. Institute of Nuclear and New Energy Technology,Key Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education,Tsinghua University,Beijing 100084,China
  • 2. Department of Mechanical Engineering,Tsinghua University,Beijing 100084,China
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Abstract

This study analysed the failure of dissimilar metal welds(DMWs)between ferritic heat resistant steels and austenitic stainless steels and investigated its influencing factors by means of numerical simulation,microstructure characteriza-tion and mechanical property test.Under the long-term high-temperature service condition in practical power plant,the DMW failure mode was along the interface between nickel-based weld metal(WM)and ferritic heat resistant steel,and the failure mechanism was stress/strain concentration,microstructure degradation and oxidation coupling acting on the interface.The numerical simulation results show that interface stress/strain concentration was due to the differences in coefficient of thermal expansion and creep strength,and the degree of stress/strain concentra-tion was related to service time.The ferrite band formed at the WM/ferritic steel interface was prone to cracking,attracting the fracture along the interface.The interface crack allowed oxidation to develop along the WM/ferritic steel interface.During long-term service,the interface stress/strain concentration,microstructure and oxidation all evolved,which synergistically promoted interface failure of DMW.However,only under the long-term service of low stress conditions could trigger the interface failure of DMW.Meanwhile,long-term service would reduce the mechani-cal strength and plasticity of DMW.

Key words

Dissimilar metal weld/Failure/Interface/Stress/strain concentration/Microstructure/Oxidation

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基金项目

Youth Elite Project of CNNC and Modular HTGR Supercritical Power Generation Technology collaborative project between CNNC and Ts(ZHJTIZYFGWD20201)

出版年

2024
中国机械工程学报
中国机械工程学会

中国机械工程学报

CSTPCD
影响因子:0.765
ISSN:1000-9345
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