首页|皮秒激光切向修整青铜结合剂金刚石砂轮的影响因素研究

皮秒激光切向修整青铜结合剂金刚石砂轮的影响因素研究

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青铜结合剂金刚石砂轮因为其优异的磨削性能和较强的耐磨性被广泛应用于硬脆材料的磨削.为改善砂轮的磨削性能,本研究提出了青铜结合剂金刚石砂轮的皮秒激光修整研究,对粗粒度(100#)的青铜结合剂金刚石砂轮进行了激光切向整形.通过理论计算获得了脉宽为10 ps的激光烧蚀去除青铜结合剂及金刚石磨粒的功率密度阈值.研究了激光功率密度、激光扫描速度、砂轮转速和偏置距离对激光修整质量的影响,通过修整后砂轮表面粗糙度、磨粒突出高度和磨粒后角角度评价砂轮修整效果.结果表明当激光功率密度I40W=2.60×1011W/cm2、激光扫描速度v=360mm/min、砂轮转速n=9 000r/min、激光偏置距离a=0.5 mm时,可以获得表面粗糙度较低、磨粒形态更好的金刚石砂轮表面.本研究采用的超快脉冲激光具有极高的峰值功率和极短的脉冲宽度,几乎可以对任何材料进行加工,且具有热效应小和加工精度高等独特优势,有望实现更高精度的砂轮修整.
The Influencing Factors of Tangential Dressing of Bronze-bond Diamond Grinding Wheel by Picosecond Pulsed Laser
Bronze-bonded diamond grinding wheel is widely used in the grinding of hard and brittle materials because of its excellent grinding performance and strong wear resistance.In order to improve the grinding performance,this study proposes a picosecond laser dressing study of the bronze-bonded diamond grinding wheel,and laser tangential profiling of the coarse-grained(100 #)bronze-bonded diamond grinding wheel.The power density threshold of laser removing bronze binder and diamond with pulse width of 10 ps is obtained by theoretical calculation.The influences of laser power density,laser scanning speed,grinding wheel speed and offset distance on laser dressing quality are studied,the dressing results of the grinding wheel is evaluated by the surface roughness,relief angle of abrasive grain and the protrusion height of the abrasive grain after dressing.The results show that when the laser power density I40W=2.60×1011 W/cm2,laser scanning speed v=360 mm/min,grinding wheel speed n=9 000 r/min,laser offset distance a=0.5 mm,the diamond grinding wheel surface with higher contour accuracy and better abrasive morphology are obtained.The ultrafast pulsed laser used in this study has extremely high peak power and extremely short pulse width.It can process almost any material,and has the unique advantages of small thermal effect and high machining accuracy.It is expected to achieve higher precision grinding wheel dressing.

bronze-bonded diamond grinding wheelultrafast lasergrinding wheel dressingprecision grinding

郝明武、姚鹏、周嘉斌、黎月明、梁士通、褚东凯、黄传真

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山东大学机械工程学院先进射流工程技术研究中心 济南 250061

高效洁净机械制造教育部重点实验室 济南 250061

山东大学深圳研究院 深圳 518063

北京控制工程研究所 北京 100190

燕山大学机械工程学院 秦皇岛 066004

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青铜结合剂金刚石砂轮 超快激光 砂轮修整 精密加工

国家重点研发计划深圳市科技计划深圳市科技计划山东省自然科学基金重大基础研究

2023YFC2413300GJHZ20210705142537003JCYJ20220818100408019ZR2023ZD34

2024

机械工程学报
中国机械工程学会

机械工程学报

CSTPCD北大核心
影响因子:1.362
ISSN:0577-6686
年,卷(期):2024.60(9)
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