机械工程学报2024,Vol.60Issue(12) :147-157.DOI:10.3901/JME.2024.12.147

基于可解释物理引导空间注意力改进的跨工艺参数立铣刀磨损辨识

Improved Interpretable-based Physically Guided Spatial Attention for Cross-process Parameters End Milling Cutter Wear Identification

赖旭伟 丁昆 张楷 黄锋飞 郑庆 李致萱 丁国富
机械工程学报2024,Vol.60Issue(12) :147-157.DOI:10.3901/JME.2024.12.147

基于可解释物理引导空间注意力改进的跨工艺参数立铣刀磨损辨识

Improved Interpretable-based Physically Guided Spatial Attention for Cross-process Parameters End Milling Cutter Wear Identification

赖旭伟 1丁昆 1张楷 2黄锋飞 1郑庆 2李致萱 1丁国富2
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作者信息

  • 1. 西南交通大学机械工程学院 成都 610031
  • 2. 西南交通大学机械工程学院 成都 610031;西南交通大学轨道交通运维技术与装备四川省重点实验室 成都 610031
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摘要

深度学习的可解释性不足己成为制约其工业应用的重要问题.刀具磨损状态智能评估方法有着较高的速度、自动化和智能化程度,然而其端到端的模式及提取的特征难以被理解.尤其在跨工艺参数时,其可解释性差、可靠性不足.为此提出一种基于可解释物理引导空间注意力机制改进的跨工艺参数立铣刀磨损辨识方法,首先根据信号的周期不连续特性构建了一种物理引导的空间注意力模块,实现了在跨工艺参数(进给速度、切深)下关键信号片段的自适应捕捉;其次结合最大均值差异及方差约束对特征进行约束,缩小了不同工艺参数下磨损特征的分布差异,同时提升了同类磨损特征的聚集程度.通过实际的刀具切削试验验证,所提方法有效提升了跨工艺参数下的辨识精度;空间注意力权重分布的可视化分析结果表明,所提方法提取出的特征具有明显的物理可解释性.所提方法可为刀具磨损监测的深度辨识模型进行可解释性优化提供参考.

Abstract

The insufficient interpretability of deep learning has become a critical issue restraining its industrial applications.Intelligent assessment methods for tool wear state exhibit high levels of speed,automation,and intelligence;however,the end-to-end patterns and extracted features are challenging to be understood.Especially when dealing with cross-process parameters,their interpretability is poor,and their reliability is insufficient.Cross-process parameters end milling cutter wear state identification model is proposed to address this based on an improved interpretable-based physically guided spatial attention mechanism.Firstly,a physically guided spatial attention module is constructed based on the periodic discontinuity characteristics of the signals,enabling the adaptive capture of key signal fragments under cross-process parameters such as feed rate and cutting depth.Secondly,constraints are applied to the features using maximum mean discrepancy and variance,reducing the distribution discrepancies of wear features under different process parameters while enhancing the aggregation of similar wear features.Through practical cutting experiments on the tool,the effectiveness of the proposed method in improving the identification accuracy under cross-process parameters is validated.Visual analysis of the spatial attention weight distribution indicates that the proposed method's extracted features possess obvious physical interpretability.The proposed method can provide a reference for the interpretability optimization of the deep learning-based identification model of tool wear monitoring.

关键词

可解释深度学习/刀具磨损/空间注意力/物理特性

Key words

interpretability deep learning/tool wear/spatial attention/physical characteristics

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基金项目

国家重点研发计划(2020YFB1708000)

国家自然科学基金青年基金(52205130)

中央高校基本科研业务费专项(2682022CX006)

出版年

2024
机械工程学报
中国机械工程学会

机械工程学报

CSTPCDCSCD北大核心
影响因子:1.362
ISSN:0577-6686
参考文献量27
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