首页|吸热墨水喷射3D打印实验平台研制与自制墨水打印试验研究

吸热墨水喷射3D打印实验平台研制与自制墨水打印试验研究

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基于吸热墨水喷射3D打印原理设计开发了实验平台,主要包括机械运动系统、喷头与供墨系统、粉床加热系统以及控制与软件系统,共四个子系统.实验平台能够对粉末床预热温度、移动加热灯功率与速度、喷墨密度等工艺过程参数进行控制,并借助红外热像仪能够实时监测粉床温度分布.在此基础之上,用商业水性黑色染料墨水与自制炭黑墨水进行了单层打印实验,发现在移动加热灯照射功率1 500W、累计照射时间为25 s时,使用自制墨水用于打印可使成形区与非成形温度差达到46 ℃,而使用商业墨水的温度差为7.1 ℃,说明自制炭黑墨水能够显著增强高分子粉末吸收红外辐射能量的能力.该吸热墨水喷射3D打印实验平台可为新材料开发和新工艺探索提供开放式平台,并为其他类型3D打印实验平台的自主开发提供有益借鉴.
Development of A Laboratory-scale Testbed for Heat-absorbing Ink Jetting 3D Printing and Experimental Study on Self-made Ink Printing
The experimental platform was designed and developed according to the principle of heat-absorbing ink jetting 3D printing technology,which mainly includes four subsystems:mechanical motion system,nozzle and ink supply system,powder bed heating system,control and software system.The experimental platform can control the process parameters such as the preheating temperature of the powder bed,the power and speed of the mobile heating lamp,and printing density,and monitor the temperature distribution of powder bed in real-time with the help of infrared thermal imager.On this basis,the experiment of single-layer printing was carried out with commercial water-based black ink and self-made carbon black ink.It was found that the temperature difference between the forming zone and the non-forming zone could reach 46 ℃ when using the self-made carbon black ink under the irradiation power of the mobile heating lamp was 1 500 W and the irradiation time was 25 s,while the temperature difference of the commercial ink was 7.1 ℃.The results show that self-made carbon black ink can significantly enhance the ability of polymer powder to absorb infrared radiation energy.The heat-absorbing ink jetting 3D printing experimental platform can provide an open platform for the development of new materials and new process exploration,and provide a useful reference for the independent development of other types of 3D printing experimental platforms.

heat-absorbing ink jetting3D printingpolymer

孙江涛、张净凯、程坦、范志永、叶春生、蔡道生、魏青松

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华中科技大学材料成形与模具技术国家重点实验室 武汉 430074

武汉易制科技有限公司 武汉 430074

吸热墨水喷射 3D打印 高分子

国家自然科学基金武汉市科技

51775207202001062012037

2024

机械工程学报
中国机械工程学会

机械工程学报

CSTPCD北大核心
影响因子:1.362
ISSN:0577-6686
年,卷(期):2024.60(17)