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超高强度钢激光冲击.超声滚压复合强化试验研究

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为了提升超高强度钢(45CrNiMoVA)高承载结构件的疲劳性能,提出激光冲击-超声滚压复合强化方法.开展45CrNiMoVA钢激光冲击-超声滚压复合强化试验,利用SEM、TEM等检测手段,揭示复合强化对超高强度钢表面完整性的影响规律.结果表明,复合强化能够有效降低表面粗糙度,相较于单一的激光冲击强化和超声滚压强化,粗糙度分别下降44.1%和8.3%,其中超声滚压强化的光整效果起到了主要作用;复合强化后表层最大残余压应力达-1 274 MPa,出现在距表面0.2~0.3 mm内,残余压应力影响层深度超过1.4 mm;复合强化后残余应力的分布规律体现出两种工艺相叠加的特点,超声滚压强化的影响层深度约为0.5 mm,即距表面0.5 mm以内,残余应力分布与单一的超声滚压强化类似,距表面0.5 mm以外,残余应力分布与单一的激光冲击强化类似;复合强化后,表层材料出现显著塑性变形,晶粒细化现象明显.证明了激光冲击-超声滚压复合强化方法的有效性,对超高强度钢高承载结构件表面强化技术的发展具有重要意义.
Experimental Study on Laser Shock Peening and Ultrasonic Surface Rolling Composite Strengthening of Ultra-high Strength Steel
In order to improve the fatigue performance of high load-bearing structural parts of ultra-high strength steel(45CrNiMoVA),a composite strengthening method of laser shock peening and ultrasonic surface rolling(LSP-USR)is proposed.A series of experiments including the composite strengthening of laser shock peening and ultrasonic surface rolling are carried out.The influence of composite strengthening on the surface integrity of ultra-high strength steel is revealed by using SEM,TEM and other detection methods.The results show that composite strengthening can effectively reduce surface roughness.Compared with laser shock peening strengthening and ultrasonic surface rolling strengthening,the roughness decreases by 44.1%and 8.3%respectively,and the finishing effect of ultrasonic surface rolling strengthening plays a key role.The maximum residual compressive stress on the surface layer after composite strengthening can reach-1 274 MPa,which appears within 0.2-0.3 mm from the surface,and the depth of the residual compressive stress affected layer exceeds 1.4 mm.The distribution regularity of residual stress after composite strengthening reflects the superposition of two processes,and the depth of the influence layer of ultrasonic surface rolling strengthening is about 0.5 mm.Within 0.5 mm from the surface,the residual stress distribution is similar to that of a single ultrasonic surface rolling strengthening,while beyond 0.5 mm from the surface,the residual stress distribution is similar to that of a single laser shock peening strengthening.After composite strengthening,the surface material exhibits significant plastic deformation and obvious grain refinement.The effectiveness of the composite strengthening method of laser shock peening and ultrasonic surface rolling is proved,which is of great significance to the development of surface strengthening technology of high load-bearing structural parts of ultra-high strength steel.

laser shock peeningultrasonic surface rollingultra-high strength steelcomposite strengtheningsurface integrity

李泽坤、梁志强、蔡志海、李学志、栾晓圣、邹世坤、李宏伟、刘心藜、李娟、王飞

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北京理工大学机械与车辆学院 北京 100081

陆军装甲兵学院机械产品再制造国家工程研究中心 北京 100072

中国航空制造技术研究院 北京 100024

北京北方车辆集团有限公司 北京 100072

内蒙古北方重工业集团有限公司 包头 014033

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激光冲击 超声滚压 超高强度钢 复合强化 表面完整性

2024

机械工程学报
中国机械工程学会

机械工程学报

CSTPCD北大核心
影响因子:1.362
ISSN:0577-6686
年,卷(期):2024.60(21)