首页|基于ABAQUS/Explicit的SiCp/Al复合材料超声辅助微钻削研究

基于ABAQUS/Explicit的SiCp/Al复合材料超声辅助微钻削研究

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SiCp/Al复合材料因表面硬度以及机械化强度高,容易对加工刀具造成磨损甚至引起折断,影响表面加工质量。采用超声振动辅助切削对工件表面施加特定参数的脉冲振动来提高微钻加工质量。开展了基于ABAQUS/Explicit的SiCp/Al复合材料超声辅助微钻削仿真分析。研究结果表明,设置超声切削后,形成了不同刀尖工作前角,在颗粒表面形成了许多小尺寸凹坑,引起表面区域的许多颗粒发生破碎现象,形成了粗糙度更高的加工表面。设置超声条件后所有刀尖点都获得了比传统钻削更低的切削力。当半径增加后,切削速度持续上升,最终引起切削力不断增加。该研究同样适用于其他的机加工领域,具有很好的推广应用价值。
Ultrasonic-Assisted Microdrilling Study of SiC/Al Composites Based on ABAQUS/Explicit
SiCp/Al composites are prone to wear and even breakage of machining tools due to high surface hardness and mechanical strength,which affects the surface machining quality.Ultrasonic vibration-assisted cutting is used to improve the quality of microdrilling by applying specific parameters of pulse vibration to the surface of the workpiece.The simulation analysis of ultrasonic-assisted microdrilling of SiCp/Al composites based on ABAQUS/Explicit was carried out.The results of the study showed that after setting ultrasonic cutting,different tip working front angles were formed,which created many small-sized craters on the particle surface,causing crushing phenomena of many particles in the surface area and forming a machined surface with higher roughness.Lower cutting forces than conventional drilling were obtained at all tool tip points after setting ultrasonic conditions.When the radius was increased,the cutting speed continued to increase,which eventually caused an increasing cutting force.The study is applicable to other machining areas and has good value for general application.

microdrillingcompositesultrasound-assisted

杨杨

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新乡职业技术学院数控技术学院,河南 新乡 453006

微钻削 复合材料 超声辅助

2024

机械管理开发
山西省机械工程学会

机械管理开发

影响因子:0.273
ISSN:1003-773X
年,卷(期):2024.39(1)
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