首页|刮板输送机链轮和圆链轮结构优化研究

刮板输送机链轮和圆链轮结构优化研究

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为了优化刮板输送机链轮及圆链轮结构尺寸,利用数值模拟软件对圆链轮和链轮进行模型建立,给出建模过程,为后续模拟计算奠定基础。对工况下圆链轮和链轮应力、应变进行分析,发现结构的应力、应变主要集中在圆环链和啮入端链环接触位置以及链轮和圆环链接触链窝位置,最大应力为122 MPa,最大变形为0。007 998 m。通过MATLAB对结构尺寸进行优化,优化后短齿厚度为35 mm,链窝长度为64 mm,齿型圆弧半径为22 mm,链窝弧长为20mm,圆链轮直径为12 mm,经过优化后最大变形为0。001 074 m,最大应力为72。3 MPa,同时结构质量降低了50。5%,整体优化较为成功。
Research on the Optimisation of Scraper Conveyor Sprocket and Round Sprocket Structure
In order to optimize the structural dimensions of scraper conveyor sprocket and round sprocket,numerical simulation software is used to model the round sprocket and sprocket,and the modelling process is given,which lays the foundation for the subsequent simulation calculation.The stress and strain of the round sprocket and sprocket wheel are analysed under the working condition,and it is found that the stress and strain of the structure are mainly concentrated in the contact position of the circular chain and the chain ring at the engaging end as well as the contact position of the sprocket wheel and the circular chain at the chain nest position,with the maximal stress being 122 MPa and the maximal strain being 0.007998 m.The optimization of the structural dimensions is carried out through MATLAB,and the optimized thickness of the short tooth is 35 mm,and the length of the chain nest is 64 mm.The radius of the tooth arc is 22 mm,the arc length of the chain nest is 20 mm,and the diameter of the round sprocket is 12 mm.After the optimisation,the maximum stress and strain are reduced to 0.001074 m respectively,and the maximum stress is 72.3 MPa,while the structural mass is reduced by 50.5%,and the overall optimisation is more successful.

scraper conveyornumerical simulationstructural optimisationmodel building

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山西煤炭进出口集团蒲县豹子沟煤业有限公司,山西 临汾 041000

刮板输送机 数值模拟 结构优化 模型建立

2024

机械管理开发
山西省机械工程学会

机械管理开发

影响因子:0.273
ISSN:1003-773X
年,卷(期):2024.39(1)
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