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核电厂小型柴油发电机启动马达故障原因分析及其处理措施

Analysis of the Causes of Starting Motor Faults of Small Diesel Generators in Nuclear Power Plants and Measures to Deal with Them

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通过对TAD734GE型柴油机仪控设备故障、电气设备故障及机械设备故障三方面进行分析,对可能的数十种原因分析进行逐一排除和论证,同时对旧的启动马达进行模拟验证试验和内部部件拆解做根本原因分析,最终确定了柴油机收到启动信号后未转动原因为启动马达组件故障(包含电磁继电器开关故障、启动马达电缆接触不良或开路、启动马达电气部件故障)和马达设计的问题.本次故障消除的处理措施是更换启动马达组件,后续增加启动马达定期维护预防性检查大纲、讨论优化启动方式等任务,避免类似情况再次发生.同时供其他有同类型主设备的核电站作经验反馈参考.
Through the TAD734GE diesel engine instrumentation and control equipment failure,electrical equipment failure and mechanical equipment failure in three aspects of the analysis of dozens of possible reasons for the analysis of one by one to rule out and demonstrate,while the old starter motor simulation verification test and internal parts disassembly to do root cause analysis,and ultimately determined that the diesel engine did not rotate after the receipt of the start signal for the reason that the starter motor component failure(including electromagnetic relay switch failure,starter motor cable contact failure or open,starter motor electrical cable contact failure or open,starter motor failure),and treatment measures.It was determined that the cause of the diesel engine not turning after receiving the start signal was a faulty starter motor assembly(including a faulty solenoid relay switch,a faulty or open starter motor cable,and a faulty starter motor electrical component)and a faulty motor design.The measures taken to eliminate this fault were to replace the starter motor assembly and to follow up with an outline of regular maintenance preventive inspections of the starter motor and a discussion on optimising the start-up method to prevent a similar situation from occurring again.Meanwhile,it is for other nuclear power plants with the same type of main equipment as a reference for experience feedback.

diesel enginestarting failurestarter motor assemblynuclear power main equipment

孙天意

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辽宁红沿河核电有限公司,辽宁 大连 116000

柴油机 启动失败 启动马达组件 核电主设备

2024

机械管理开发
山西省机械工程学会

机械管理开发

影响因子:0.273
ISSN:1003-773X
年,卷(期):2024.39(1)